Sol-gel process using porous mold

Plastic and nonmetallic article shaping or treating: processes – Outside of mold sintering or vitrifying of shaped inorganic... – Utilizing sol or gel

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264651, 264 86, 264134, 65172, C04B 3514, C04B 35624

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active

060997923

ABSTRACT:
A sol-gel process for producing dry porous gel monoliths, e.g., silica glass monoliths, in which the successive process steps of gelling, aging and drying all occur within a mold formed of a porous material, e.g., graphite. The mold is inert to the gel solution and it has sufficient strength to withstand the temperatures and pressures encountered during the process, yet it has sufficient porosity to facilitate the escape of liquid from the gel pores directly through the mold, itself. The mold and gel thereby can remain within a sealed autoclave during these process steps, and mechanical handling of the mold and the gel are minimized. This substantially enhances the process' efficiency. Alternatively, the mold can have a non-porous inner skin.

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