Soft touch top cover and method of manufacturing

Stock material or miscellaneous articles – Sheet including cover or casing

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428 31, 428 357, 428 71, 428159, 428161, 428192, 428217, 4283099, 4283188, 264 37, 264 465, 264134, 264240, B32B 900

Patent

active

058516247

ABSTRACT:
A composite finishing cover for a component such as a vehicle instrument panel is provided by extruding a parison of inner and outer layers of different recyclable plastics having different characteristics but which are from the same family of plastics. The parison is injected with low pressure gas when forming dies are being closed thereover so that the plastics will fully conform to the forming surfaces of the die tooling cavity. The closing force of the dies cause the heat softened inner layers of the first plastics material to join at their interface to form a relatively thick core or substrate providing structural support for the relatively thin and flexible outer layer of the cover, also joined at their interface. The outer layer provides a finishing surface that exhibits a soft feel as when the human hand lightly contacts and moves across the surface thereof. Importantly, in this invention the finishing cover can be readily recycled as a unit without the necessity of separating the different plastics layers from one another since they are from the same family.

REFERENCES:
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patent: 4373745 (1983-02-01), Matsuno
patent: 4405557 (1983-09-01), Lehnard
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patent: 5207957 (1993-05-01), Heath et al.
patent: 5298306 (1994-03-01), Miller
patent: 5527581 (1996-06-01), Sugawara et al.
Modern Plastics Encyclopedia, "Blow Molding, Extrusion-Blow Molding", M.E. Bailey, pp. 238-244, 1980-1981.

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