Abrasive tool making process – material – or composition – With inorganic material
Reexamination Certificate
2001-11-20
2003-07-01
Marcheschi, Michael (Department: 1755)
Abrasive tool making process, material, or composition
With inorganic material
C051S308000, C051S309000, C106S003000
Reexamination Certificate
active
06585786
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention relates to a slurry for chemical mechanical polishing used in fabrication of a semiconductor device, and more particularly to a slurry for chemical mechanical polishing well suited to use in formation of a buried metal interconnection wherein a tantalum-based metal is utilized as a material for a barrier metal film.
In formation of a semiconductor integrated circuit such as an ULSI (Ultra Large Scale Integrated circuit) for which progress to attain further miniaturization and more densely spaced arrangement has been, in recent years, gathering more speed, copper has been attracting strong attention as a particularly useful material for the electric connection due to its excellent electromagnetic resistance and considerably low electrical resistance.
A copper interconnection is currently formed, due to problems such as a difficulty to make patterning through dry etching, in the following way. That is, after a sunken section such as a trench or a connection hole is formed in an insulating film and a barrier metal film is formed thereon, a copper film is grown by the plating method so as to fill up the sunken section, and then by conducting the chemical mechanical polishing (referred to as “CMP” hereinafter) until the surface of the insulating film other than the sunken section is completely exposed, the surface is planarized, and thereby formation of electric connection sections such as a buried copper interconnection which is substantially made of copper filling the sunken section, a via plug, a contact plug and the like are accomplished.
Now, with a reference to
FIG. 1
, a method of forming a buried copper interconnection is described below.
Firstly, on a silicon substrate where a semiconductor device is formed (not shown in the drawing), there is formed a lower interconnection layer
1
made of an insulating film having a lower interconnection (not shown in the drawing). Thereon, a silicon nitride film
2
and a silicon oxide film
3
are formed consecutively in this order, as shown in FIG.
1
(
a
), and then in the silicon oxide film
3
a sunken section in the form of an interconnection pattern is formed to reach the silicon nitride film
2
.
Next, as shown in FIG.
1
(
b
), a barrier metal film
4
is formed by the sputtering method. On the film, a copper film
5
is applied to the entire surface by the plating method so as to fill up the sunken section.
After that, as shown in FIG.
1
(
c
), the copper film
5
is polished by means of CMP to planarize the substrate surface. Polishing by the CMP continues until the metal over the silicon oxide film
3
is completely removed, as shown in FIG.
1
(
d
).
In such formation of a buried copper interconnection as described above, a barrier metal film is formed as a base film, for the purpose of preventing diffusion of copper into the insulating film and the like. However, when a tantalum-based metal such as Ta or TaN is employed as a barrier metal film, there may arise a problem that with a conventional polishing slurry the polishing rate for the barrier metal film made of Ta or TaN becomes smaller than that for the copper film, owing to the substantially high chemical stability of Ta and TaN. Specifically, when formation of a buried copper interconnection or such is carried out using the CMP with a conventional polishing slurry, a considerable difference between rates for the copper film and the barrier metal film are produced, which may bring about dishing and erosion.
Dishing is a phenomenon that copper in the sunken section is excessively polished so that the center of the copper film in the sunken section falls back with respect to the plane of the insulating film laid on the substrate, as shown in
FIG. 2. A
conventional polishing slurry requires an ample polishing time to remove the barrier metal film
4
lying on the insulating film (silicon oxide film
3
) thoroughly because of the considerably low polishing rate for the barrier metal film. The polishing rate for the copper film
5
is, however, higher than that for the barrier metal film
4
, so that the copper film
5
becomes excessively polished to create dishing.
Erosion is, on the other hand, a phenomenon that polishing in a densely-spaced interconnection region proceeds excessively, compared with that in a region with a low interconnection density such as an isolated interconnection region, so that the surface of the densely-spaced interconnection region falls back with respect to the surface of other regions, as shown in FIG.
1
(
d
). When, in a wafer, the densely-spaced interconnection region where many buried sections formed of the copper film
5
are present is considerably separated from the isolated interconnection region where a few buried section formed of the copper film
5
are present by, for example, a region without any interconnections, and the copper film
5
is polished faster than the barrier metal film
4
or a silicon oxide film
3
(an insulating film), then, in the densely-spaced interconnection region, a polishing pad pressure to the barrier metal film
4
or the silicon oxide film
3
becomes higher than that in the isolated interconnection region. As a result, in the CMP step after exposing the barrier metal film
4
(the step of FIG.
1
(
c
) and thereafter), there is produced a difference in polishing rate by the CMP between the densely-spaced interconnection region and the isolated interconnection region so that the insulating film in the densely-spaced interconnection region is excessively polished to create erosion.
Dishing created in the step of forming an electric connection section in a semiconductor device as described above may cause an increase in interconnection resistance and connection resistance as well as an increase in electron migration liability, which may lower the reliability of the device. The creation of erosion may also adversely affect the evenness of the substrate surface, the effect of which becomes more prominent in a multi-layered structure so that problems such as an increase and a variation in interconnection resistance may arise.
So far, various investigations have been made to overcome these problems.
For example, in JP-A 238709/1999, it is disclosed that dishing in the CMP step may be prevented by using a polishing slurry which contains benzotriazole or its derivative and thereby forming a protective film on a copper surface.
Further, in JP-A 44047/1998, it is disclosed that, when the CMP is conducted using a polishing slurry containing a particular organic acid such as acetic acid, a difference in polishing rate between an aluminium layer for interconnection and a silicon oxide film can be increased, and besides a removal rate for a titanium film as a barrier metal film can be heightened.
Further, in JP-A 46140/1998, it is disclosed that the use of a composition for the CMP which contains a particular carboxylic acid such as malic acid, an oxidizing agent and water, whose pH is adjusted to 5-9 by an alkali, can improve the polishing rate and, at the same time, prevent dishing associated with the corrosion mark.
However, when, to form a buried copper interconnection having a tantalum-based barrier metal film, the CMP is conducted, there are occasions even the use of one of the polishing slurries disclosed in the above publications cannot prevent dishing and erosion from occurring, satisfactorily.
Meanwhile, with the object of improving efficiency of the polishing slurry, addition of the amino acid has been the subject of investigation.
For example, in JP-A 83780/1996, it is disclosed that the use of an amino acid as an etchant for a material whose main component is a metal such as copper can prevent dishing. Therein, glycine that is a neutral amino acid is given as an example of the amino acid.
Further, in JP-A 21546/1999, it is described that an amino acid can be added as a complex-forming agent to disturb a passive layer that may be formed by a film-forming agent such as benzotriazole, and besides, in Examples thereof, glycine that is a neutral amino a
Aoyagi Kenichi
Itakura Tetsuyuki
Sakurai Shin
Tsuchiya Yasuaki
Wake Tomoko
Dickstein Shapiro Morin & Oshinsky LLP.
Marcheschi Michael
NEC Electronics Corporation
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