Sintered tungsten carbide material and manufacturing method

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75241, 1481261, 419 15, 419 18, 419 29, 419 38, 419 53, 419 54, 419 57, 419 58, 419 60, C22C 2908

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046844058

ABSTRACT:
A sintered tungsten carbide material and method for manufacturing same in which the method includes the steps of combining metal particles composed of from 75 to 95 percent by weight of a composition containing at least 70 percent by weight of tungsten carbide and from 5 to 25 percent by weight of a binder metal composition, the binder metal composition consisting essentially of from 5 to 15 percent by weight of chromium and from 85 to 95 percent by weight of nickel; pressing the metal particles into a pressed body; sintering the pressed body in a sintering chamber for a period ranging from 20 to 200 minutes, at a temperature ranging from 1400.degree. to 1500.degree. C., and in a protective atmosphere which is one of a vacuum, a noble gas, a mixture of noble gases, and hydrogen gas to form a sintered body; and treating the sintered body for a period ranging from 20 to 200 minutes, at a temperature ranging from 1300.degree. to 1400.degree. C., at a pressure ranging from 20 to 3000 bar, and in a noble gas atmosphere. The pressure/temperature treatment step densifies the sintered composition and results in an unexpectedly stronger and tougher sintered metal.

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