Fabric (woven – knitted – or nonwoven textile or cloth – etc.) – Woven fabric – Including a free metal or alloy constituent
Patent
1996-08-01
1999-01-12
Pezzuto, Helen L.
Fabric (woven, knitted, or nonwoven textile or cloth, etc.)
Woven fabric
Including a free metal or alloy constituent
442173, 442180, 442233, 442234, 524571, B32B 700
Patent
active
058588876
ABSTRACT:
An electrical substrate material is presented comprising a thermosetting matrix of polybutadiene or polyisoprene in an amount of 25 to 50 volume %; a woven glass fabric in an amount of 10 to 40 volume %; a particulate, preferably ceramic filler, in an amount of from 5 to 60 volume %; and a flame retardant. Importantly, the composition comprises only a single resin, i.e., polybutadiene or polyisoprene. A peroxide cure initiator and/or crosslinking agent may optionally be added. The presence of a very high surface area particulate filler, preferably fumed silica, is also preferred, in that its presence results in a prepreg which has very little tackiness and can therefore be easily handled by operators. This low tackiness feature allows for the use of conventional automated layup processing, including foil cladding, using one or more known roll laminators. While the prepreg of this invention is tack-free enough to be handled relatively easily by hand, it is also tacky enough to be tacked to itself using a roll laminator (e.g., nip roller) at room temperature. The composition of this invention is particularly well suited for making electrical circuit substrates for microwave and digital circuits, typically in the form of the thermosetting composition being laminated onto one or both opposed surfaces to a metal conductive foil such as copper.
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Hand Doris I.
St. Lawrence Michael E.
Pezzuto Helen L.
World Properties, Inc.
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