Single layer bond coat and method of application

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

Reexamination Certificate

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C428S679000, C428S612000, C428S621000, C428S632000, C428S687000, C428S937000, C416S24100B

Reexamination Certificate

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08053089

ABSTRACT:
A protective coating system for metal components includes a superalloy metal substrate, such as a component of a gas turbine. A single layer bond coat is applied to the superalloy metal substrate in a thermal spray process from a homogeneous powder composition having a particle size distribution wherein about 90% of the particles by volume are within a range of about 10 μm to about 100 μm. The percentage of particles within any 10 μm band within the range does not exceed about 20% by volume, and the percentage of particles within any two adjacent 10 μm bands within the range does not deviate by more than about 8% by volume.

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International Search Report issued in connection with corresponding EP Application No. 10179700 on Dec. 20, 2010.

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