Single crystal articles having controlled secondary crystallogra

Metal treatment – Stock – Directionally solidified

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148410, 148428, 1641222, C22C 1905

Patent

active

046054529

ABSTRACT:
Alignment of the [001] crystal axis of a face centered cubic metal with the primary z axis of a single crystal article provides good thermal fatigue resistance along the z axis, and minimizes cracking transverse to the axis. However, significant cracking is still observed parallel the z axis in severe applications. This cracking can be reduced by controlling the secondary crystallographic orientation (i.e., orientation of crystal axes within x-y planes transverse to the z axis), to make the [110] crystal axis tangent to the article surface in the region most prone to thermal fatigue cracking. Algorithims derived from empirical relationships enable calculation of the orientation likely to produce improved fatigue resistance. More durable single crystal gas turbine blades result when the [110] crystal axis is made tangent to the blade surface in the critical crack prone regions just behind the leading edge of the airfoil at about 40-80% of the airfoil span. A representative improved gas turbine blade will have a secondary orientation angle .alpha. of -10 to +20 degrees, where .alpha. is the angle between the [100] crystal axis and the y axis.

REFERENCES:
patent: 3580324 (1971-05-01), Copley et al.
patent: 3598169 (1971-08-01), Copley et al.
patent: 3738416 (1973-06-01), Kear et al.
patent: 3857436 (1974-12-01), Petrov et al.
patent: 3915761 (1972-05-01), Tschinkel et al.
Kear et al., "Tensile and Creep Properties of Single Crystal . . . " Trans. AIME, vol. 239, pp. 1209-1215, (1967).
Rau, Jr. et al., "Thermal-Mechanical Fatigue . . . " STP 520 ASTM (1973).
Gemma et al., "Thermomechanical Fatigue Crack Propagation . . . Anisotropic Superalloy" STP 612 ASTM (1977).
Wright et al., "The Influence of Orientation on Fatigue . . . " Materials Technology, pp. 31-35, (Spring 1981).

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