Metal working – Method of mechanical manufacture – Electrical device making
Reexamination Certificate
2001-07-27
2003-10-14
Huson, Gregory (Department: 3751)
Metal working
Method of mechanical manufacture
Electrical device making
C029S603120, C029S603160
Reexamination Certificate
active
06631548
ABSTRACT:
FIELD OF THE INVENTION
Embodiments of the present invention relate generally to disk drive systems and to the manufacture of slider devices used in the disk drive system. More particularly, certain embodiments relate to methods for controlling the adjustment of crown and camber of sliders using scribing.
DESCRIPTION OF RELATED ART
Magnetic storage systems typically include a rotatable magnetic disk having concentric data tracks defined for storing data, and a magnetic recording head or transducer for reading data from and writing data to the various data tracks. In typical disk drive systems, a stack of one or more magnetic disks is mounted over a spindle on a drive motor. The system also includes a head actuator for moving the magnetic recording head relative to the disk surfaces, and electronic circuitry for processing signals to implement various functions of the disk drive.
The head is attached to a carrier or slider having an air bearing surface which is supported during operation adjacent to the data surface of the disk by a cushion of air generated by the rotating disk. The terms “head” and “slider” are sometimes both used to refer to the slider having a head attached thereon. The slider design affects the efficiency, density, speed and accuracy with which the data can be read and written to the disk. Recording density generally depends on the separation distance between the recording element of the head and the disk. Lower flying heights are usually desired to achieve high areal density recording. As flying height is reduced, it becomes increasingly difficult to maintain the flying height accuracy to the degree necessary for reliable reading and recording of data. In addition, lower flying heights can lead to undesirable interactions between the head and the disk.
As the disk typically includes a hard carbon coating, the slider is typically fabricated from a hard ceramic material so that any interactions between the disk and air bearing surface of the slider will not result in premature wear or breakage of the slider. In addition, the slider material should be relatively inert so that no chemical reactions take place on the air bearing surface. As illustrated in
FIG. 1
, sliders are usually derived from a wafer
10
made from a ceramic material such as a mixture of aluminun oxide (Al
2
O
3
) and titanium carbide (TiC). The components of each read/write device are formed or deposited on a surface
12
of the wafer
10
and the wafer
10
is diced into rows such as row
20
illustrated in FIG.
2
. The row
20
has an end surface
12
having the read/write device and a row face that is processed, usually by polishing and/or etching, to form an air bearing surface
18
. The row
20
is then diced into individual sliders
30
having an air bearing surface
18
and a read/write device surface
12
on which the read/write device is typically located at a central position
32
, as illustrated in FIG.
3
. The end surface
12
of the slider at the position where the read/write device is located may also be known as the trailing edge.
FIG. 4
a
illustrates a slider
30
having a leading edge
14
, a trailing edge
12
, an air bearing side
18
, a back or flex side
22
, and x and y directions.
FIG. 4
b
illustrates a side view of the slider
30
from the y direction and shows a disk
40
over which the slider
40
flies.
The slider is often formed with an aerodynamic pattern of protrusions (air bearing pattern) on the air bearing surface which enable the slider to fly at a constant height close to the disk during operation of the disk drive. It has been found that several important characteristics of the slider related to obtaining the desired flying characteristics for the slider are crown, camber and twist. These characteristics relate to the curvature of the slider. Crown is the deviation from an imaginary planar air bearing surface in the direction of air flow (x-direction, or leading edge to trailing edge), with a concave air bearing shape defined as negative crown and a convex shape defined as positive crown. Similarly, camber is the deviation from the same imaginary planar surface in the y-direction (normal to the direction of air flow). A concave shape is defined as negative camber and a convex shape is defined as positive camber. The crown is the maximum spacing between the surface of back side
22
and the dotted line in
FIG. 4
b,
which is along the x-direction. Similarly, the camber is the maximum spacing between the back surface and a dotted line along the y-direction. Twist is the difference between diagonal curvatures. For typical slider designs, neither negative crown nor negative camber of the air bearing surface is desired because it leads to variations in the slider flying height and also makes it more likely that the edges and corners of the slider will damage the recording medium should there be contact between them.
Adjusting any one parameter of the crown and camber can lead to changes in the other parameters, as they all pertain to the same surface. It has been difficult to control these parameters because when an operation is carried out to control one parameter, the other may change in an unpredictable and undesirable manner.
SUMMARY
Embodiments include methods for adjusting the curvature of a slider.
Certain embodiments relate to methods including providing a first slider including an air bearing surface and a back surface opposite the air bearing surface. The camber and crown of the first slider are measured, and a plurality of scribes are made at positions on the back surface of the first slider. The change in camber and crown due to each scribe on the first slider is measured. The scribe position and change in crown and camber per position is recorded in a data structure. A second slider is provided, the second slider including an air bearing surface and a back surface opposite the air bearing surface. The camber and crown of the second slider are measured. A desired amount of change in crown and camber is determined. Scribe positions are selected based on information from the data structure so that the desired amount of change in crown and camber will be obtained. The back surface of the second slider is scribed at the selected scribe positions.
Embodiments may also relate to a method for adjusting slider curvature including providing a first row of sliders, measuring the camber and crown of the first row of sliders, and making scribes at selected positions on the first row of sliders. The change in camber and crown due to the scribes made on the first row of sliders is measured. The method also includes recording in a data structure the selected positions and the change in crown and camber per selected position. A second row of sliders is provided and the camber and crown of the second row is sliders is measured. A desired amount of change in crown and camber on the second row of sliders is determined. Scribe positions are selected based on information from the data structure so that the desired amount of change in crown and camber will be obtained; and the second row of sliders are scribed at the selected scribe positions.
Embodiments may also include updating the data structure from the first set of sliders using the position specific changes in crown and camber from a second and any subsequent sets of sliders. The data structure, including any number of updates, may provide representative changes in crown and camber for the particular slider type.
REFERENCES:
patent: 5266769 (1993-11-01), Deshpande et al.
patent: 5442850 (1995-08-01), Kerth
patent: 5687042 (1997-11-01), Chhabra et al.
patent: 5713123 (1998-02-01), Toyoda et al.
patent: 5982583 (1999-11-01), Strom
patent: 6075604 (2000-06-01), Crawforth et al.
patent: 6107599 (2000-08-01), Baumgart et al.
patent: 6108170 (2000-08-01), Crawforth et al.
patent: 6321440 (2001-11-01), Crawforth et al.
U. S. Patent Application Ser. No. 09/277,862, filed on Mar. 26, 1999, entitled, “Method For Manufacture of Sliders”, invented by Yu-En Percy Chang; Yuri Igor Markevitch; and Scott Thomas.
Tam,
Chang Ping-Wei
Poon Chie Ching
Tam Andrew C.
deVore Peter
Huson Gregory
Konrad Raynes & Victor & Mann LLP
Raynes Alan S.
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