Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Mixing of two or more solid polymers; mixing of solid...
Reexamination Certificate
2006-03-16
2011-12-06
Vargot, Mathieu D. (Department: 1742)
Synthetic resins or natural rubbers -- part of the class 520 ser
Synthetic resins
Mixing of two or more solid polymers; mixing of solid...
C528S031000, C528S032000, C528S043000
Reexamination Certificate
active
08071697
ABSTRACT:
A process includes the steps of: 1) heating a mold at a temperature ranging from 100° C. to 200° C.; 2) feeding a silicone encapsulant composition including a mold release agent, where the composition has a viscosity ranging from 100 cps to 3,000 cps at operating temperatures of the process, to an assembly for preventing the silicone encapsulant composition from flowing backward out of the assembly; 3) injecting the silicone encapsulant composition from the assembly into a mold having a horizontal orientation and having a mold cavity through a gate, where the mold cavity has a top and a bottom, a vent is located at the top of the mold cavity, the vent comprises a channel 0.1 mm to 1 mm wide by 0.0001 mm to 0.001 mm deep, the gate is located at the bottom of the mold cavity, and injecting is performed at a pressure ranging from 1,000 psi to 10,000 psi for up to 5 seconds; 4) holding the silicone encapsulant composition at 1,000 psi to 10,000 psi for an amount of time sufficient to prevent the silicone encapsulant composition from flowing out of the mold cavity; 5) curing the product of step 4). Lenses for LED packages may be prepared by the process.
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Bahadur Maneesh
Frisch Lawrence
Norris Ann
Dow Corning Corporation
Takeuchi Erika
Vargot Mathieu D.
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