Silicon nitride sintered body and process for preparation thereo

Plastic and nonmetallic article shaping or treating: processes – Including step of generating heat by friction

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264 66, 501 97, 501 96, C04B 3558

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active

048928488

ABSTRACT:
Disclosed is a process for the preparation of a silicon nitride sintered body, which comprises steps of (i) molding a composition comprising (a) 87 to 98% by weight of silicon nitride and (b) 2 to 13% by weight of a sintering aid comprising an oxide or nitride of aluminum or an element of the group IIIa of the Periodic Table and an inorganic oxide capable of forming a liquid phase component having a melting point lower than that of silicon nitride, the inorganic oxide being present in an amount of 1 to 7% by weight based on the composition, (ii) sintering the molded body in a nitrogen atmosphere at a temperature forming a liquid phase containing said liquid phase component having a low melting point, and (iii) heat-treating the resulting sintered body in a nitrogen atmosphere at a temperature higher than the sintering temperature to volatilize the liquid phase component having a low melting point from the liquid phase.
In the obtained sintered body, the oxygen content in the surface layer is controlled below 3% by weight, and the flexural strength at 1300.degree. C. of the surface layer is higher than that of the inner portion.

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