Electric lamp and discharge devices: systems – Periodic switch in the supply circuit – Impedance or current regulator in the supply circuit
Reexamination Certificate
2002-03-08
2004-01-20
Lee, Wilson (Department: 2821)
Electric lamp and discharge devices: systems
Periodic switch in the supply circuit
Impedance or current regulator in the supply circuit
C315S290000, C315S225000, C315S308000
Reexamination Certificate
active
06680583
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a transformer assembly for stepping up an a.c. power for application to sign lamps (cold cathode discharge tubes such as a neon tube or an argon tube) to light it and provided with protective functions against abnormalities such as non-grounding of a neutral point of a transformer casing, a connection to an a.c. power source in reverse polarities and the like.
FIG. 1
 shows a conventional lighting transformer assembly with protective functions. Specifically, a transformer 
11
 includes a primary winding 
12
, across which a first and a second input terminal 
14
, 
15
 are connected, and a secondary winding 
13
. It will be noted that a power interrupting switch 
16
 is connected in series between the first input terminal 
14
 and one end of the primary winding 
12
. An a.c. power source such as a commercial power supply 
17
 is connected across the first and second input terminal 
14
, 
15
. The opposite ends of the secondary winding 
13
 are connected to a first and a second output terminal 
18
, 
19
, respectively, across which a discharge tube or tubes 
21
 such as neon tubes or argon tubes are connected.
The a.c. power from the source 
17
 is fed to the primary winding 
12
, which steps it up, thus allowing a high tension a.c. power to be supplied from the secondary winding 
13
 to the discharge tubes 
21
 in order to light them.
In the event of occurrence of a ground fault on the secondary side such as a connection of the secondary winding 
13
 to the ground as a result of a contact of a wiring of the discharge tube 
21
 with a neon tower, such a ground fault is detected by an abnormality detection circuit 
22
, the arrangement being such that a detection output is applied to an interrupter circuit 
23
, which is effective to turn the power interrupting switch 
16
 off to interrupt the supply of the a.c. power to the primary winding 
12
, thus preventing a continued current flow through the point of ground fault of the secondary side to cause a fire.
A duty is imposed upon transformer such as the transformer 
11
 mentioned above to connect a transformer casing 
24
 to the ground before use. If a person forgets to connect a ground terminal 
15
 of the casing 
14
 to the ground and the assembly is put to use, this is detected by the abnormality detection circuit 
22
 to activate the interrupter circuit 
23
 to turn the switch 
16
 off. In a similar manner, if the commercial power supply 
17
 is connected to the first and the second input terminal 
14
, 
15
 in reverse polarities, this is again detected by the abnormality detection circuit 
22
 to turn the switch 
16
 off. A protective circuit 
20
 including the abnormality detection circuit 
22
 which detects the occurrence of one or more of a variety of abnormalities relating to the transformer 
11
 and the interrupter circuit 
23
 which turns the switch 
16
 off to interrupt the supply of the a.c. power to the transformer 
11
 in response thereto is contained in the transformer casing 
24
. The interrupter circuit 
23
 has the function of maintaining the switch 
16
 off once it is turned off. By way of example, the switch 
16
 may comprise relay contacts, and a movable contact of the relay is connected to the first input terminal 
14
 and is arranged to be switched from a normal closed contact 
16
NC 
to a normally open contact 
16
NO 
to close a self-holding circuit for the relay. The interrupter circuit 
23
 is connected across the first and the second input terminal 
14
, 
15
 to be fed from the a.c. power applied across the first and the second input terminal 
14
, 
15
.
A neon sign may be formed by discharge tubes 
21
 such as neon tubes or argon tubes, which may be flashed to achieve an advertisement effect. At this end, a flasher 
10
 is connected between the commercial power supply 
17
 and the first and the second input terminal 
14
, 
15
 to interrupt the supply of the a.c. power to the first and the second input terminal 
14
, 
15
 in various forms, causing the discharge tubes 
21
 to be flashed in various forms as a result of such interruption. A conventional arrangement for the abnormality detection circuit 
22
 and the interrupter circuit 
23
 which detect the occurrence of a ground fault and interrupts the supply of the input a.c. power is shown in 
FIG. 2
, designating corresponding parts to those shown in 
FIG. 1
 by like reference numerals. In this example, the secondary winding 
13
 has a midpoint 
41
 which is connected to the ground terminal 
25
. A pair of tertiary windings 
13
t
1
, 
13
t
2
 which are magnetically coupled to opposite halves located on the both sides of the midpoint 
41
 of the secondary winding 
13
 form part of the abnormality detection circuit 
22
. Normally, the tertiary windings 
13
t
1
, 
13
t
2
 are juxtaposed on a magnetic core on which the secondary winding 
13
 is disposed between the lowermost layers thereof such that a layer of insulating material having a high withstand voltage on the order of 6000-7000 V is interposed between the tertiary windings 
13
t
1
, 
13
t
2
 and the secondary winding 
13
 to provide a high electrical insulation therebetween while allowing a satisfactory magnetic coupling between the secondary winding 
13
 and the tertiary windings 
13
t
1
, 
13
t
2
.
At their one end, the tertiary windings 
13
t
1
, 
13
t
2
, are connected together in an inverse phase relationship so that their induced voltages cancel each other while at their other end, the tertiary windings 
13
t
1
, 
13
t
2
 are connected to an input of a rectifying and smoothing circuit 
42
, the output of which is connected through a Zener diode 
46
 across a parallel circuit comprising a resistor and a capacitor. The parallel circuit 
47
 is connected across the gate and the cathode of a triac 
30
. The triac 
30
 is connected across the input terminals 
14
, 
15
 through a relay drive coil 
16
c, 
which when energized, controls relay contacts that define the switch 
16
.
Under a normal condition, voltages induced across the tertiary windings 
13
t
1
, 
13
t
2
 are substantially equal in magnitude, but are opposite in phase, whereby an input voltage to the rectifying and smoothing circuit 
42
 is nearly zero. However, upon a ground fault of the sign lamps 
21
 or a wiring thereof, one end of the secondary windings which is associated with the ground fault will be short-circuited to the midpoint 
41
, causing a substantial decrease in the induced voltage in the tertiary winding which is coupled with this secondary winding 
13
 to allow the full induced voltage across the other tertiary winding to be applied to the rectifying and smoothing circuit 
42
. This voltage is rectified and smoothed and an increase in the rectified and smoothed output voltage turns the Zener diode 
46
 on, with consequence that the triac 
30
 is turned on to energize the relay drive coil 
16
c 
to open the switch 
16
, thus interrupting the supply of the input a.c. power to the transformer 
11
. The movable contact of the switch 
26
 comprising the relay contacts is thrown to the normally open position 
16
NO
, whereby the holding current to the relay drive coil 
16
c 
flows.
A ground fault protective circuit is shown in 
FIG. 3
, with corresponding parts to those shown in 
FIG. 2
 being designated by like reference characters as used before. Specifically, the midpoint 
41
 of the secondary winding 
13
 is connected to the ground terminal 
25
 through a rectifying diode 
37
 and a series circuit including a Zener diode 
38
 and a light emitting element 
55
PE 
of a photocoupler 
55
. The midpoint 
41
 of the secondary winding is also connected through a resistive element 
39
 to the ground terminal 
25
. A series circuit including the relay drive coil 
16
c 
and a light receiving element 
55
PR 
of the photocoupler 
55
 is connected across the input terminals 
14
 and 
15
. It is to be noted that on the opposite sides of the midpoint 
41
, the secondary winding 
13
 is wound in the opposite directions.
Normally, the potentials at the output terminals 
18
 and 
19
Goshima Daiki
Matsui Yoshihiro
Nakamura Yoshihiro
Noda Makoto
Samura Tadayoshi
Connolly Bove & Lodge & Hutz LLP
Lecip Corporation
Lee Wilson
LandOfFree
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