Sheets having a highly inorganically filled organic polymer matr

Stock material or miscellaneous articles – Hollow or container type article – Glass – ceramic – or sintered – fused – fired – or calcined metal...

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428 356, 428 357, 428 364, 428 365, 428 43, 428152, 428182, 428220, 428294, 4283124, 4283126, 4283139, 4283179, 428339, 428532, 428906, 524 4, 524425, 524446, 524447, 524451, 524498, 524650, B32B 326, B32B 328, B32B 516, C08L 8900

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active

055080723

ABSTRACT:
Compositions and methods for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued. They have especial utility in the mass production of containers, particularly food and beverage containers.

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