Metal working – Method of mechanical manufacture – Work holding
Patent
1997-10-27
1999-10-12
Echols, P. W.
Metal working
Method of mechanical manufacture
Work holding
83131, 83136, 83138, B23Q 700
Patent
active
059640260
DESCRIPTION:
BRIEF SUMMARY
FIELD OF INVENTION
The invention relates to a method for working with a sheet metal work center according to the preamble of claim 1.
BACKGROUND OF INVENTION
Generally in sheet metal working technology, for example in sheet punching, certain components are always used. Such components include tools, punches, a releasing or stripper plate or a releaser, and a cushion or stopper. In sheet punching, the machining is conducted in a way that a punch is used to make a hole in a sheet against the cushion, and the punch is drawn out of the hole either by a spring force or by another force, wherein the releasing plate prevents the punched sheet to rise with the punch while maintaining the plate in its place. In sheet punching, there are two possibilities to conduct the machining: first, the releasing plate remains in contact with the sheet to be punched during each punching stroke; or second, there is a certain air gap between the material to be punched and the releasing plate. Each method has its advantages, i.e., when there is a contact with the plate at the punching stage, the plate will not vibrate during machining. On the other hand, when punching aluminium or materials which are soft or have a sensitive surface, the releasing force may become too great and leave scratches on the surface of the material. Because of this, it is preferred that both alternatives be available in a sheet metal work center. Thus the releaser plate could be kept in place during the punching strokes to achieve a permanent air gap, or the releaser plate could touch the material with every punching stroke.
Known sheet metal work centers use a single-tool system having a buffer or ram assembly, to which the drift or tool is mechanically fixed, wherein it can be exchanged, if necessary, either manually, by a robot or with a manipulator, and a releaser plate, wherein both are controlled with a separate pressurized medium cylinder arrangement. This kind of solution involves, however, the problem that two separate shaft systems are required for controlling the pressurized medium, and these must be synchronized with an NC control unit. This tends to delay the working process. The single-tool system is relatively fast in the so-called passive mode, wherein the releaser, usually a releaser plate, is stationary at the distance of an air gap from the sheet to be worked during the punching stroke. Thus the buffer, with the drift, can conduct punching strokes even at very short intervals. The problem is present particularly when the so-called active mode is used, wherein the releaser plate is placed in contact with the surface of the sheet to be worked. Thus a need for so-called serial control arises, wherein the implementation of the NC control unit requires first the information that the releaser plate is in contact with the surface of the sheet to be worked before the buffer can be given a punching command. This fact will cause a delay of about one third in the working process when moving from the passive mode to the active mode.
SUMMARY OF INVENTION
With the present invention, it is possible to implement the working process substantially at the same working speed irrespective of whether the active or passive mode is used, i.e., whether the releaser plate is at a distance of an air gap from the sheet to be worked or in contact with said plate. Using the solution of the invention, the above-mentioned working operations can be conducted with so-called one-shaft control. The purpose of the invention is thus to raise the standard of prior art and to present new surprising solutions for making the operations of sheet metal work centres more efficient and varied.
The invention is also related to a sheet metal work center.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described in more detail in the following description with reference to the embodiment shown in the appended drawings, wherein:
FIG. 1 is a schematic general view of a sheet metal work center according to the invention, shown in a vertical section,
FIG. 2 is a schemati
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Japanese Abstract 57-195537 (Amanda K.K.), Dec. 1, 1992 (12/01/82), Fig. 1.
Ollikainen Mikael
Taijonlahti Jorma
Echols P. W.
Hong John
Lillbacka Jetair Oy
Woo Louis
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