Shaped catalyst and process for making it

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Metal – metal oxide or metal hydroxide

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B01J 2500, B01J 2502

Patent

active

048267996

ABSTRACT:
Catalysts made by the Raney process (e.g., Raney process nickel) pelletized in matrix of polymer and plasticizer are activated by either (a) removal of plasticizer (e.g., by solvent extraction) followed by leaching out Al with caustic solution, leaving an active catalyst made by the Raney process in a polymer matrix; or (b) removal of plasticizer, then calcining to remove polymer, followed by leaching with caustic. The activated catalyst pellets have sufficient strength and attrition resistance for efficient use in fixed beds and packed columns for superior hydrogenation of toluene, heptene, butyraldehyde, and other conventional feedstockers used with catalysts made by the Raney process.

REFERENCES:
patent: 1628190 (1927-05-01), Raney
patent: 1915473 (1933-06-01), Raney
patent: 2139602 (1938-12-01), Raney
patent: 2461396 (1949-02-01), Raney
patent: 2903438 (1959-09-01), Stautzenberger
patent: 2977327 (1961-03-01), Raney
patent: 3351495 (1967-11-01), Larsen et al.
patent: 3904551 (1975-09-01), Lundsager et al.
patent: 3907710 (1975-09-01), Lundsager
patent: 3932506 (1976-01-01), Hunter et al.
patent: 3953562 (1976-04-01), Hait et al.
patent: 4364877 (1982-12-01), Clement et al.
patent: 4510263 (1985-04-01), Pereira et al.
Journal of Catalysis, vol. 14, No. 3, pp. 247-257, "The Structure of Raney Nickel"; Freel et al., Dec. 30, 1968.

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