Special receptacle or package – Holder for a removable electrical component – For a semiconductor wafer
Reexamination Certificate
1999-01-13
2001-06-19
Hughes, S. Thomas (Department: 3726)
Special receptacle or package
Holder for a removable electrical component
For a semiconductor wafer
C206S832000, C414S940000
Reexamination Certificate
active
06247597
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention relates to a semiconductor wafer accommodating jig, a handling method and a production system
One of the serious issues in the processes for advanced semiconductor devices is that an adhesion of fine dusts on the semiconductor device might provide a fatal damage to the product, resulting in a drop of the yield, for which reason automation of the production line is made by taking into account of separation of the line from dusts or any for generating dusts. Actually, however, it is difficult to realize automatic maintenance and automatic trouble shooting systems, even human is the source for generating dusts.
To settle the above problems, it is effective to isolate the semiconductor device from atmosphere. In view of this, it was proposed to accommodate a carrier for the semiconductor device into a tightly shield box for realizing the automation. This is disclosed in Japanese laid-open utility model publication No. 59-83038. This method, however, provides a problem with complicated operations of the box so that the yield is dropped. Further, a long time accommodation of the carrier for the semiconductor wafer into the box causes another problem with generation of gas from the semiconductor wafer so that the box is filled with the gas, whereby the characteristics of the semiconductor wafer might be changed.
In the above circumstances, it has been required to improve the productivity of the semiconductor devices and to develop a high performance dust removing apparatus for removal of dusts as many as possible to reduce the probability of the adhesion of the dust on the semiconductor wafer. Except when the maintenance and the trouble shooting are carried out by person along with exposure of the semiconductor wafer to atmosphere including dusts, the semiconductor wafer is accommodated in a tightly shielding box for certain isolation of the semiconductor wafer from the atmosphere.
The descriptions will focus on a conventional method of transferring the carrier for semiconductor wafer to another transfer table with reference to 
FIGS. 1A and 1B
. 
FIG. 1A
 is a view illustrative of a conventional carrier transfer system before transferring the carrier for semiconductor wafers from a first transfer table to a second transfer table involved in a conventional transfer method. 
FIG. 1B
 is a view illustrative of a conventional carrier transfer system after having transferred the carrier for semiconductor wafers from the first transfer table to the second transfer table involved in the conventional transfer method A conventional carrier transfer system is to transfer a carrier 
40
 for semiconductor wafers 
60
 from a first transfer table 
61
 to a second transfer table 
62
. A box transfer device 
63
 is provided over the first transfer table 
61
. An opening and closing transfer system 
64
 is provided over the second transfer table 
62
. The opening and closing transfer system 
64
 has a carrier transfer device 
66
 positioned over the second transfer table 
62
 and an adsorber 
65
 positioned over the second transfer table 
62
. A box 
50
 is placed on the first transfer table 
61
. A carrier 
40
 for mounting a plurality of semiconductor wafers 
60
 is accommodated in the box 
50
. The carrier 
40
 has a carrier flange 
41
 for allowing the carrier transfer device 
66
 to catch the carrier flange 
41
. The box 
50
 comprises a box body 
51
 and a box cap 
52
 for sealing the carrier 
40
 in the box from atmosphere The box 
50
 also has a box flange 
53
 for allowing the box transfer device 
63
 to catch the box flange 
53
. The box cap 
52
 is removed from or capped onto the box body 
51
 by the adsorber 
65
.
For carrier unloading operation, the box transfer device 
63
 is operated to move down to a lower level than the box flange 
53
 of the box 
50
 so that the box transfer device 
63
 is closed to catch the box flange 
53
 for rifting the box 
50
 up from the first transfer table 
61
. The box transfer device 
63
 is then moved toward the second transfer table 
62
, before the box transfer device 
63
 is fallen so that the box 
50
 is placed onto the second transfer table 
62
. The box transfer device 
63
 is opened to release the box 
50
. The box transfer device 
63
 is moved back to the original position over the first transfer table 
61
. In place, the opening and closing transfer system 
64
 is operated to move to a position over the box 
50
 placed on the second transfer table 
62
. The adsorber 
65
 is made into adsorption with the box cap 
52
 before the adsorber 
65
 is moved upwardly so as to rift the box cap 
52
 up from the box body 
51
, whereby the box cap 
52
 is opened. The carrier transfer device 
66
 is operated to move down to a lower level than the carrier flange 
41
 of the carrier 
40
 so that the carrier transfer device 
66
 is closed to catch the carrier flange 
41
 for rifting the carrier 
40
 up from the box 
50
. The carrier transfer device 
66
 is then moved toward other position than the box 
50
 but over the second transfer table 
62
, before the carrier transfer device 
66
 is fallen so that the carrier 
40
 is placed onto the other position than the box 
50
 but on the second transfer table 
62
. The box transfer device 
63
 over the original position over the first transfer table 
61
 is moved to a position over the second transfer table 
62
. The carrier transfer device 
66
 is opened to release the carrier 
40
. The box transfer device 
63
 is operated to move down to a lower level than the box flange 
53
 of the box 
50
 on the second transfer table 
62
 and concurrently the adsorber 
65
 with the box cap 
52
 is moved down onto the box 
50
 so that the box cap 
52
 is placed on the box body 
51
 of the box 
50
 before the adsorber 
65
 comes free of adsorption with the box cap 
52
 to release the box cap 
52
 from the adsorber 
65
, whereby the box cap 
52
 is capped on the box body 
51
 of the box 
50
. The adsorber 
65
 is moved upwardly to back to the original position over the second transfer table 
62
. Also the carrier transfer device 
66
 is moved upwardly to back to the original position over the second transfer table 
62
. Further, the box transfer device 
63
 is closed to catch the box flange 
53
 for rifting the box 
50
 up from the second transfer table 
62
. The box transfer device 
63
 is then moved from the second transfer table 
62
 toward the first transfer table 
61
, before the box transfer device 
63
 is fallen so that the box 
50
 is transferred back onto the first transfer table 
61
. The box transfer device 
63
 is opened to release the box 
50
 on the first transfer table 
61
. The box transfer device 
63
 is moved back to the original position over the first transfer table 
61
.
For carrier loading operation, the box transfer device 
63
 is operated to move down to a lower level than the box flange 
53
 of the box 
50
 so that the box transfer device 
63
 is closed to catch the box flange 
53
 for rifting the box 
50
 up from the first transfer table 
61
. The box transfer device 
63
 is then moved toward the second transfer table 
62
, before the box transfer device 
63
 is fallen so that the box 
50
 is placed onto other position than the carrier 
40
 on the second transfer table 
62
. The box transfer device 
63
 is opened to release the box 
50
. The box transfer device 
63
 is moved back to the original position over the first transfer table 
61
. In place, the opening and closing transfer system 
64
 is operated to move to a position over the box 
50
 placed on the second transfer table 
62
. The adsorber 
65
 is made into adsorption with the box cap 
52
 before the adsorber 
65
 is moved upwardly so as to rift the box cap 
52
 up from the box body 
51
, whereby the box cap 
52
 is opened. The carrier transfer device 
66
 is operated to move down to a lower level than the carrier flange 
41
 of the carrier 
40
 so that the carrier transfer device 
66
 is closed to catch the carrier flange 
41
 for rifting the carrier 
40
 up from the second transfer table 
62
. T
Hughes S. Thomas
NEC Corporation
Young & Thompson
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