Semiconductor substrate and method for fabricating the same

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Charge transfer device

Reexamination Certificate

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C257S522000, C257S622000

Reexamination Certificate

active

06812508

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor substrate device in which a parasitic capacitance generated between the semiconductor substrate and circuit elements such as metal wiring, passive elements, active elements, and the like is reduced; and a method for fabricating the semiconductor substrate device.
2. Description of the Related Art
In recent years, the market of mobile multimedia devices using radio communication, including portable information devices, such as digital cordless phones, e.g., digital mobile phones and PHS (personal handy-phone system) devices, has been expanded. In the research institutes of manufacturers of mobile multimedia devices, colleges, and the like, techniques for improving high-frequency characteristics of a high-frequency device (e.g., a thin-film transistor) used in the mobile multimedia devices are being actively studied. One of the ways to improve the high-frequency characteristics is to reduce a parasitic capacitance generated between a semiconductor substrate, such as a silicon substrate, and circuit elements including wiring, such as metal wiring, and including elements, such as passive elements and active elements.
Methods for fabricating a semiconductor device in which the parasitic capacitance is reduced so as to improve the high-frequency characteristics are disclosed in, for example, Japanese Laid-Open Publication No. 03-196644 (hereinafter, referred to as “document 1”) and IEEE TRANSACTIONS ON ELECTRON DEVICES, Vol. 45, No. 5, May 1998, pp. 1039-1045 (hereinafter, referred to as “document 2”).
First, a method of document 1 will be described with reference to
FIGS. 4A
to
4
D.
FIGS. 4A
to
4
D are cross-sectional views, each illustrating a step of a fabrication method of a semiconductor integrated circuit in which parasitic capacitance is reduced.
(1) As shown in
FIG. 4A
, on a top surface of a semiconductor substrate
1
which includes a circuit element (not shown), a bonding pad
2
is provided in a predetermined position. The semiconductor substrate
1
is polished from a bottom surface to have a thickness of about 150 &mgr;m.
(2) As shown in
FIG. 4B
, photoresist layers
7
and
8
each having a thickness of 2 to 5 &mgr;m are respectively formed on the entire top and bottom surfaces of the semiconductor substrate
1
covering the bonding pad
2
. Then, an opening
8
a
is formed in the photoresist layer
8
on the bottom surface of the semiconductor substrate
1
in a position opposing the bonding pad
2
.
(3) As shown in
FIG. 4C
, a cavity
3
is formed in a bottom portion of the semiconductor substrate
1
by isotropic wet etching using the photoresist layers
7
and
8
as masks. An etchant including sulfuric acid, hydrogen peroxide, and water at a ratio of 1 to 4:1:1 is used.
(4) As shown in
FIG. 4D
, the photoresist layers
7
and
8
are removed. Thereafter, a silicon nitride film
6
is deposited on an inner surface of the cavity
3
. Then, the resultant laminate is mounted on a metallized layer
5
of a ceramic package
4
.
In the semiconductor integrated circuit fabricated by steps (1) to (4), the cavity
3
is formed in the bottom portion of the semiconductor substrate
1
in a position opposing the bonding pad
2
. By providing the cavity
3
at this position, the parasitic capacitance generated between the semiconductor substrate
1
and the bonding pad
2
can be reduced.
Next, a method of document 2 will be described. Document 2 describes a method for fabricating a semiconductor device (e.g., a Silicon on Insulator (SOI) substrate device) in which parasitic capacitance generated between a substrate and a circuit element Is reduced. An inductor of the semiconductor device, which is a passive element, is used in a high-frequency device along with the semiconductor device. The parasitic capacitance generated between the substrate and the inductor is reduced, and thus a quality factor of the inductor is improved. Therefore, high-frequency characteristics of the high-frequency device are improved.
FIGS. 5A
to
5
E are cross-sectional views, each illustrating a step of a fabrication method of the semiconductor device.
(1) As shown in
FIG. 5A
, an insulating layer
11
having a thickness of 70 nm is laminated on an SOI substrate
10
having a thickness of 300 nm. Then, two gate oxide films
13
and an element isolation film
12
are formed on the insulating layer
11
by a LOCOS (Local Oxidation of Silicon) method. The two gate oxide films
13
straddle the element isolation film
12
. A gate electrode
14
is formed on each of the gate oxide films
13
.
(2) As shown in
FIG. 5B
, tungsten (W) films
15
are grown on each of the gate electrodes
14
, and on source and a drain regions formed on either side of each of the gate electrodes
14
by a selective CVD (Chemical Vapor Deposition) method. Thus, aplurality of elements
19
are formed.
(3) As shown in
FIG. 5C
, on the tungsten films
15
above the source and drain regions, three-layer metal wiring is formed. Aluminum (Al) wiring
16
, forming an inductor, is formed on a top surface of the three-layer metal wiring. Then, a passivation process is performed. Thus, a circuit element is formed.
(4) As shown in
FIG. 5D
, an opening
17
is provided by anisotropic etching. The opening
17
penetrates the laminate from the top surface of the three metal wiring to a top surface of the SOI substrate
10
.
(5) As shown in
FIG. 5E
, a cavity
18
having a depth of about 100 nm from the top surface of the SOI substrate
10
is formed. The cavity
18
is formed by isotropic etching in which sulfur fluoride (SF
6
) is injected through the opening
17
. The cavity
18
extends under one of the elements
19
which is closest to the opening
17
.
As a result of performing steps (1) to (5), semiconductor device is provided in which the parasitic capacitance generated between the SOI substrate
10
and the inductor
16
is reduced by providing the capacity
18
. The semiconductor device having such a structure allows the inductor
16
to have improved high-frequency characteristics.
In the methods described in each of the documents 1 and 2, the parasitic capacitance generated between the substrate and the circuit elements can be reduced by forming a cavity having a low dielectric constant in the semiconductor substrate in a portion below the circuit elements (wiring, elements, and the like).
However, these methods have the following problems.
(1) It is required to form a cavity in a semiconductor substrate after the circuit elements and the like are formed on the semiconductor substrate to fabricate an LSI or the like. Accordingly, the number of steps of the fabrication method increases and the circuit elements formed on the substrate may be damaged when forming the cavity.
(2) Especially, in the method of document 2, it is required to reserve a region for forming an opening which penetrates a semiconductor substrate of a semiconductor device from a top surface having the circuit elements thereon. Thus, when the arrangement of multi-layer wiring becomes complicated and circuit elements are positioned close to each other, accurately forming an opening becomes difficult.
SUMMARY OF THE INVENTION
According to one aspect of the invention, there is provided a semiconductor substrate device, comprising: a first semiconductor substrate including a concave-convex surface; and a second semiconductor substrate having an insulating film on a surface thereof. The first semiconductor substrate and the second semiconductor substrate are brought together so that the surface of the first semiconductor substrate and the insulating film provided on the surface of the second semiconductor substrate contact each other to form a cavity in the semiconductor substrate device.
In one embodiment of the invention, the concave-convex surface of the first semiconductor substrate is defined by a plurality of convex portions formed at equal intervals.
According to another aspect of the invention, there is provided a method for fabricating a semi

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