Semiconductor device separation using a patterned laser...

Semiconductor device manufacturing: process – Semiconductor substrate dicing – By electromagnetic irradiation

Reexamination Certificate

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Reexamination Certificate

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06902990

ABSTRACT:
A method for separating a semiconductor wafer into several thousand devices or dies by laser ablation. Semiconductor wafers are initially pre-processed to create multiple devices, such as blue LEDs, on the wafers. The wafers are then mounted with tape coated with a generally high level adhesive. The mounted wafer is then placed on a vacuum chuck (which is itself positioned on a computer controlled positioning table) to hold it in place during the cutting process. The cutting surface is then covered with a protective layer to prevent contamination from the effluent resulting from the actual cutting process. A laser beam is generated and passed through optical elements and masks to create a pattern, such as a line or multiple lines. The patterned laser projection is directed at the wafer at a substantially normal angle and applied to the wafer until at least a partial cut is achieved through it. A mechanical separation process completes the separation when only a partial cut is achieved by the patterned laser projection. The dies are then transferred to a grip ring for further processing.

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Jeffery P. Sercel, “Increased Production Using Excimer Lasers Through Enhanced Beam Utilization Factors”, SPIE Photonics West Conference, Jan. 26-28, 1998.
Sercel, J.P. (JP Sercel Associates Inc., Hollis, NH, USA) “Increased production using excimer lasers through enhanced beam utilization factors.” Proceedings of the SPIE -The International Society for Optical Engineering (1998) vol. 3274, pp. 183-92.
Published by: SPIE-Int. Soc. Opt. Eng. Price: CCCC 0277-786X/98/$10.00. CODEN: PSISDG ISSN: 0277-786X. SICI: 0277-786X(1998)3274L.183:IPUE;1-G. Conference: Laser Applications in Microelectronic and Optoelectronic Manufacturing III. San Jose, CA USA, Jan. 26-28, 1998.

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