Semiconductor device and process of production of same

Active solid-state devices (e.g. – transistors – solid-state diode – Bipolar transistor structure

Reexamination Certificate

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Details

C257S347000, C257S348000, C257S349000, C257S350000, C257S566000, C257S567000

Reexamination Certificate

active

06744115

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device and a process of production of the same, more particularly a semiconductor device which prevents autodoping of an impurity from an insulating film to a conductive layer, especially to a polysilicon layer, to suppress fluctuations in characteristics and a process of production of the same.
2. Description of the Related Art
Various bipolar transistors, capacitors, or resistors are structured with a conductive layer comprised of for example polysilicon formed on a semiconductor substrate and with interconnections formed on them via an insulating film.
FIGS. 1
to
4
show examples of cross-sectional structures of these elements. Each element shown in
FIGS. 1
to
4
is formed on a p-type semiconductor substrate
1
and an n-type epitaxial layer
2
formed on the substrate
1
. In all the elements of
FIGS. 1
to
4
, a LOCOS
3
for separating elements is formed on the surface of the n-type epitaxial layer
2
. Below the LOCOS
3
is formed an element separating diffusion layer
4
. The element separating diffusion layer
4
reaches the p-type semiconductor substrate.
FIG. 1
shows a vertical npn transistor (below, referred to as an “V-npn”), while
FIG. 2A
shows a lateral pnp transistor (below, referred to as an “L-pnp”).
FIG.
2
B and
FIG. 3A
both show vertical pnp transistors.
FIG. 2B
shows a vertical pnp transistor comprising an n-type buried layer which separates electrically a p-type collector layer and the p-type semiconductor substrate. This is referred to as a “V-pnp” below. On the other hand,
FIG. 3A
shows a vertical pnp transistor wherein a p-type collector layer is formed to reach a p-type semiconductor substrate (substrate pnp). This is referred to as an “S-pnp” below.
FIG. 3B
shows a capacitor of a metal-insulator-semiconductor (MIS) structure (below, referred to as an “MIS-C”), while
FIG. 4
shows a polysilicon resistor (below, referred to as a “Poly-R”).
Below, the structure of each element mentioned above will be explained.
The V-npn of
FIG. 1
has an n-type collector buried layer
5
at the surface layer of the p-type semiconductor substrate
1
. The n-type epitaxial layer
2
above it is made an n-type collector layer. At the surface layer of the n-type epitaxial layer
2
comprised of the n-type collector layer is formed a p-type base region
6
. Around the p-type base region
6
is formed a graft base
6
a
. At the surface layer of the p-type base region
6
is formed an n-type emitter region
7
. Also, at the n-type epitaxial layer
2
is formed a collector plug region (n
+
sinker)
8
which connects to the n-type collector buried layer
5
.
On the n-type epitaxial layer
2
or the LOCOS
3
is formed for example a silicon oxide film
9
as a first insulating film. The silicon oxide film
9
on the p-type base region
6
is provided with an opening. In the opening and on the silicon oxide film
9
around the opening is formed a first polysilicon layer (p-type base electrode
10
) which is connected to the p-type base region
6
and serves as a base take-out part. The p-type base electrode
10
on the n-type emitter region
7
is provided with an opening.
On the p-type base electrode
10
or the silicon oxide film
9
is formed for example a silicon oxide film
11
as a second insulating film. The silicon oxide film
11
on the n-type emitter region
7
is provided with an opening. In the opening and on the silicon oxide film
11
around the opening is formed an n-type emitter polysilicon layer
12
. The n-type emitter polysilicon layer
12
connects to the n-type emitter region
7
and serves as an emitter take-out part.
On a part of the p-type base electrode
10
, on the n-type emitter polysilicon
12
and on the collector plug region
8
are formed electrodes
13
.
Next, as shown in
FIG. 2A
, the L-pnp has an n-type base buried layer
14
at the surface layer of the p-type semiconductor substrate. The n-type epitaxial layer
2
on the n-type base buried layer
14
becomes an n-type base layer. At the surface layer of the n-type epitaxial layer comprised of the n-type base layer are formed a p-type emitter region
15
and a p-type collector region
16
separate from each other. Also, in the n-type epitaxial layer
2
is formed a base plug region (n
+
sinker)
17
connected to the n-type base buried layer
14
.
On the n-type epitaxial layer
2
or the LOCOS
3
is formed for example a silicon oxide film
9
as a first insulating film. The silicon oxide film
9
on the p-type emitter region
15
and the p-type collector region
16
are provided with openings. At the opening on the p-type emitter region
15
is formed an emitter take-out electrode
18
comprised of a p-type polysilicon layer. In the same way, at the opening on the p-type collector region
16
is formed a collector take-out electrode
19
comprised of a p-type polysilicon layer.
Electrodes
13
are formed on each of the emitter take-out electrode
18
, collector take-out electrode
19
, and base plug region
17
.
As shown in
FIG. 2B
, the V-pnp has an n-type buried layer
20
at the surface layer of the p-type semiconductor substrate
1
on which a p-well comprised of a p-type collector region
21
is formed. Due to the n-type buried layer
20
, the p-type collector region
21
and the p-type semiconductor substrate
1
are separated electrically. At the surface layer of the p-type collector region
21
are formed an n-type base region
22
and a graft base
22
a
connected to the base region
22
. At the surface layer of the n-type base region
22
is formed a p-type emitter region
23
. Also, the surface layer of the p-type collector region
21
is formed with a collector take-out part
24
separate from the n-type base region
22
and graft base
22
a
. The collector take-out part
24
contains a p-type impurity at a higher concentration than the p-type collector region
21
.
On the n-type epitaxial layer
2
or LOCOS
3
is formed for example a silicon oxide film
9
as a first insulating film. In the silicon oxide film
9
on the base take-out part, p-type emitter region
23
, and collector take-out part
24
are formed openings. At the opening on the p-type emitter region
23
is formed an emitter take-out electrode
25
comprised of p-type polysilicon. In the same way, at the opening on the collector take-out part
24
is formed a collector take-out electrode
26
comprised of p-type polysilicon. Electrodes
13
are formed on the base take-out part, emitter take-out electrode
25
, and collector take-out electrode
26
.
As shown in
FIG. 3A
, the S-pnp has a p-type collector region
21
in the n-type epitaxial layer
2
. A part of the p-type collector region
21
reaches the surface of the p-type semiconductor substrate
1
. Also, in the n-type epitaxial layer
2
are formed an n-type base region
22
and a graft base
22
a
. A part of the n-type base region
22
is formed on the p-type collector region
21
. At the surface layer of the n-type base region
22
on the p-type collector region
21
is formed a p-type emitter region
23
. Also, at the surface layer of the p-type collector region
21
is formed a collector take-out part
24
. The collector take-out part
24
contains a p-type impurity at a higher concentration than the p-type collector region
21
.
On the n-type epitaxial layer
2
or LOCOS
3
is formed for example a silicon oxide film
9
as a first insulating film. In the same way as the V-pnp shown in
FIG. 2B
, the silicon oxide film
9
on the base take-out part, p-type emitter region
23
, and collector take-out part
24
are provided with openings. At the opening on the p-type emitter region
23
is formed an emitter take-out electrode
25
comprised of p-type polysilicon. In the same way, at the opening on the collector take-out part
24
is formed a collector take-out electrode
26
comprised of p-type polysilicon. Electrodes
13
are formed on the base take-out part, emitter take-out electrode
25
, and collector take-out electrode

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