Semiconductor device and method for manufacturing the same

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Of specified configuration

Reexamination Certificate

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C257S750000, C257S752000, C257S758000

Reexamination Certificate

active

06331734

ABSTRACT:

BACKGROUND OF THE INVENTION
There has been a demand for lower resistance of wiring in order to perform a high-speed operation of semiconductor elements. It is however undesirable to thicken a wiring formed under design rules (line and space) to lower the resistance of the wiring because the thick wiring increases a wiring-to-wiring capacitance. In general, the decrease in wiring resistance and the reduction in wiring-to-wiring capacitance are contradictory to each other.
A damascene technique is known as a new wiring forming method. In this technique, an insulation film is formed, and a wiring trench is formed in the insulation film and then filled with wiring materials (e.g., metallic materials such as aluminum). A planarization method such as CMP (Chemical Mechanical Polishing) is employed for filling the wiring trench with the wiring materials.
A conventional wiring forming method using a dual damascene technique which is an improvement of the damascene technique, will now be described with reference to
FIGS. 12A
to
12
D.
Referring first to
FIG. 12A
, a lower wiring layer
203
is formed on a silicon (Si) substrate
201
with an interlayer insulation film
202
therebetween, and a flat interlayer insulation film
204
(SiO
2
film) is formed on the lower wiring layer
203
. A wiring trench
205
(whose depth is for example 0.5 &mgr;m) is then formed in the SiO
2
film
204
.
Referring then to
FIG. 12B
, resist is applied onto the entire surface of the resultant structure and exposed by lithography to form a resist pattern
206
for forming a contact hole. Using this resist pattern
206
as a mask, its underlying SiO
2
film
204
is etched to form a contact hole
207
therein.
As shown in
FIG. 12C
, the resist pattern
206
is exfoliated and then a metal film
208
, which is to serves as wiring, is deposited on the whole surface so as to fill both the wiring trench
205
and contact hole
207
.
Finally, as illustrated in
FIG. 12D
, an unnecessary portion of the metal film
208
, which exists outside the wiring trench
205
and contact hole
207
, is eliminated by CMP.
Consequently, a wiring structure (dual damascene structure) is completed in which both the wiring trench
205
and contact hole
207
are filled with the metal film (wiring)
208
.
FIG. 13
shows a lengthwise cross section of the wiring
208
formed by the dual damascene method. Though contact portions
209
of the wiring are also filled with wiring materials, a wiring portion thereof (excluding the contact portions
209
) has a uniform thickness.
Even in the wiring forming technique using the dual damascene method, it is difficult to decrease in both wiring resistance and wiring-to-wiring capacitance at the same time. More specifically, the wiring thickness depends upon a relationship between wiring-to-wiring capacitance and wiring resistance at the minimum pitch in which an increase of the wiring-to-wiring resistance is a serious problem, and it is difficult to lower the wiring resistance while preventing the wiring-to-wiring capacitance from increasing when the wiring is more miniaturized by higher degree of integration.
As one method of resolving the above problem, a wiring structure having different wiring depths and its manufacturing method are proposed (Jpn. Pat. Appln. KOKAI Publication No. 9-321046). This method will now be described in brief with reference to
FIGS. 14A
to
14
D.
First, as illustrated in
FIG. 14A
, an interlayer insulation film
222
is formed on a silicon substrate
221
, a lower wiring layer
223
is formed on the film
222
, and another interlayer insulation film
224
is formed on the film
222
and layer
223
. Trenches
226
,
227
and
228
are then formed in the interlayer insulation film
224
using a resist pattern
225
as a mask.
As shown in
FIG. 14B
, using a resist pattern
229
as a mask, the interlayer insulation film
224
is etched to form a contact hole
230
and wiring trenches
231
and
232
.
As shown in
FIG. 14C
, a metal film
233
serving as wiring is formed on the entire surface of the resultant structure so as to fill the contact hole
230
and wiring trenches
231
and
232
.
Finally, as illustrated in
FIG. 14D
, an unnecessary portion of the metal film
233
, which exists outside the contact hole
230
and wiring trenches
231
and
232
, is eliminated, thus completing wirings
235
to
238
. The wiring
235
is connected to the lower wiring layer
223
through a contact portion
234
.
BRIEF SUMMARY OF THE INVENTION
According to the conventional method depicted in
FIGS. 14A
to
14
D, the wirings
235
to
238
having different thicknesses are formed in the same layer, but each wiring has a uniform thickness. The inventors of the present invention do not therefore believe that the conventional method is sufficient for enhancing a degree of flexibility in wiring. In other words, they think it difficult to lower the wiring resistance and reduce the wiring-to-wiring capacitance.
The present invention has been developed to solve the above problem, and its object is to provide a semiconductor device capable of decreasing in both wiring resistance and wiring-to-wiring capacitance at the same time and a method for manufacturing the same.
A semiconductor device according to a first aspect of the present invention comprises a first conductive section formed in a first layer on a semiconductor substrate, and a second conductive section formed in a second layer on the semiconductor substrate and including a connection region connected to the first conductive section and at least one conductive region which varies in thickness.
More specifically, the above semiconductor device has the following structures:
(1) The first conductive section is a wiring or a diffusion layer, and the second conductive section is a wiring. The wiring of the second conductive section is formed above the wiring or diffusion layer of the first conductive section or under the wiring of the first conductive section.
(2) The wiring includes a conductive region which becomes narrower and thicker toward the semiconductor substrate. More specifically, the wiring includes a conductive region which becomes narrower and thicker discontinuously or continuously toward the semiconductor substrate.
(3) An element is formed under a region other than a thickest conductive region of the wiring.
(4) A gate electrode is formed under a region other than a thickest conductive region of the wiring.
According to the present invention, the plural regions having different thicknesses can be arranged properly in a single continuous wiring in relation to its surrounding wirings. The wiring resistance can thus be decreased and so can be the wiring-to-wiring capacitance.
The reason why the regions having different thicknesses are formed in the same wiring in the wiring region excluding the connection region connected to the conductive region, are as follows. The connection region includes a conductive region for connecting the upper and lower wirings and differs in thickness from the original wiring section (the former is thicker than the latter). Such a connection region is therefore excluded from the wiring region of the present invention.
A semiconductor device according to a second aspect of the present invention comprises a first wiring formed on a semiconductor substrate and including a thick region and a thin region, and a second wiring formed adjacent to the first wiring in a same layer as that of the first wiring on the semiconductor substrate and including a thick region and a thin region, wherein the thick region of the first wiring and a thin region of the second wiring are at least partly opposed to each other.
More specifically, the above semiconductor device has the following structures:
(1) The thin region of the first wiring is opposed only to the thick region of the second wiring, and the thick region of the first wiring is opposed only to the thin region of the second wiring.
(2) The thin region of the first wiring is opposed to both the thick region and the thin region of the second wi

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