Semi-solid metal casting process of hypoeutectic aluminum...

Metal founding – Process – Shaping liquid metal against a forming surface

Reexamination Certificate

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C164S900000, C164S312000

Reexamination Certificate

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06880613

ABSTRACT:
A method for the refining of primary aluminum in hypoeutectic alloys by mixing at least two hypoeutectic alloys into a solid/semi-solid hypoeutectic slurry is described. The method provides control of the morphology, size, and distribution of primary Al in a hypoeutectic Al—Si casting by mixing a hypoeutectic Al—Si liquid with solid hypoeutectic Al—Si particles to impart desirable mechanical properties. The invention enables SSM molding of hypoeutiectic alloys without the need for secondary processing steps associated with other rheocasting processes.

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patent: 5758707 (1998-06-01), Jung et al.
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patent: 5968292 (1999-10-01), Bergsma
patent: 6427754 (2002-08-01), Ozcan
“Solidification of Hypoeutectic Aluminum—Silicon Alloys”; D.H. StJohn, et al.; Materials Forum (1999); pp. 137-152.
“Introduction to Casting Technology”; Training in Aluminum Application Technologies (TALAT) Lecture 3201; John Campbell and Richard A. Harding, IRC in Materials, The University of Birmingham (1994); pp. 1-29.

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