Self-aligned process for fabrication of interconnect structures

Electrolysis: processes – compositions used therein – and methods – Electrolytic coating – Coating selected area

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156643, 156652, 156659, 437192, 437228, 205182, 205223, 205224, 205917, C25D 502, H01L 21288

Patent

active

051124483

ABSTRACT:
A method for fabricating conductors in dielectric trenches in a self-aligned manner. Interconnect modules with a high conductor density are achieved by using a copper-polyimide system as a versatile packaging approach. A photosensitive polyimide is applied to a substrate and lithographically patterned to form polyimide steps having a characteristic positive slope, between which are defined trenches in which the substrate is exposed. A thin electroplating seed layer is deposited over the polyimide steps and the substrate. Copper is electroplated into trenches, but does not plate onto the tops of the polyimide steps, since the electroplating seed layer at that location is not electrically connected to the electroplating seed layer in the bottom of the trenches. The electroplating seed layer on top of the polyimide steps is then removed by chemical etching, plasma machining, or ion-milling. A planar structure is eventually obtained without the use of multiple coatings of polyimide layers or any additional masking layers or lift-off layers.

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