Self-aligned bipolar transistor structure and fabrication proces

Fishing – trapping – and vermin destroying

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437 21, 437 32, 437 40, 437 41, 437 44, H01L 21265

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active

050875809

ABSTRACT:
A self-aligned bipolar structure for use on SOI (silicon on insulator) substrates is described. This structure does not require etching poly and stopping on single crystal silicon. This is also a process of forming a MOS transistor and a vertical, fully self-aligned bipolar transistor on an insulating substrate. The process comprises: forming an epitaxial silicon layer on an insulator, and etching the epitaxial silicon to form a bipolar mesa and a MOS mesa; forming an oxide surface on the mesas; opening an emitter contact region in the oxide surface of the bipolar mesa; depositing a layer of poly; applying and patterning an etch resist on the poly, thereby providing an exposed portion of the poly on the bipolar mesa; etching the exposed portion of poly using the oxide surface as an etch stop, the etching thereby forming an emitter contact of unetched poly; etching an extrinsic collector portion of the mesa to provide a recessed region; forming a collector-side emitter sidewall and a base-side emitter sidewall on the emitter contact; forming an extrinsic base, using the base-side emitter sidewall to align the extrinsic base to the emitter contact; and forming an extrinsic collector in the recessed region using the collector-side emitter sidewall to align the extrinsic collector to the emitter contact.

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