Selective application of conductive material to substrates...

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

Reexamination Certificate

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C257S779000, C257S786000, C361S751000, C361S771000, C361S808000, C439S066000

Reexamination Certificate

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07455915

ABSTRACT:
Application of a conductive material with a compliant underlayer onto selected pads of a substrate, includes forming at least one padstack, by patterning a sheet including a stack of material layers. Padstacks may include a first conductive top layer, one or more underlying layers, and a bottom attachment layer, such as a solder layer. At least one flexible, or compliant, layer is disposed in the sheet between the top and attachment layers. The compliant layer may be a conductive elastomer. The top layer of the padstacks are adhered to a soluble tape, and this composite structure is moved into place over the circuit board by means of a pick and place operation. The placement of the padstacks is followed by a solder reflow to adhere the padstacks to the contact pads of the substrate, and by a wash cycle with a solvent to remove the soluble tape.

REFERENCES:
patent: 3781596 (1973-12-01), Galli et al.
patent: 5703331 (1997-12-01), Brodsky et al.
patent: 5793117 (1998-08-01), Shimada et al.
patent: 6066808 (2000-05-01), Kresge et al.
patent: 6841882 (2005-01-01), Chien
patent: 6854985 (2005-02-01), Weiss
patent: 7045901 (2006-05-01), Lin et al.

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