Segmented abradable ceramic coating

Rotary kinetic fluid motors or pumps – Bearing – seal – or liner between runner portion and static part – Erodable or permanently deformable

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4151745, 428610, 428633, 428926, F01D 500, F01D 1102, B22D 2500, C03C 2702

Patent

active

061026565

ABSTRACT:
A segmented abradable ceramic coating system having superior abradability and erosion resistance is disclosed. The system includes a duct segment having a metallic substrate, a MCrAlY bond coat on the substrate and a segmented abradable ceramic coating on the bond coat. The segmented abradable ceramic coating includes a base coat foundation layer, a graded interlayer and an abradable top layer for an overall thickness of preferably about 50 mils (1.270 mm). The coating is characterized by a plurality of vertical microcracks. By precisely controlling the deposition parameters, composition of the layers and layer particle morphology, segmentation is achieved, as well as superior abradability and erosion resistance.

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