Electrical connectors – With insulation other than conductor sheath – Metallic connector or contact secured to insulation
Reexamination Certificate
2002-07-19
2003-12-23
Gushi, Ross (Department: 2833)
Electrical connectors
With insulation other than conductor sheath
Metallic connector or contact secured to insulation
Reexamination Certificate
active
06666731
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a cable harness plug for establishing an electric connection to a plug strip, including a housing, contact elements arranged in the housing and at least one lock, the cable harness plug including at least two different types of contacts, and a lock assigned to each type of contact, and a secondary lock for a cable harness plug of the type defined above.
BACKGROUND INFORMATION
Cable harness plugs of the type defined above may include a housing with a contact strip. The contact strip in turn includes contact elements which cooperate electrically with contact elements of a plug strip.
Cable harness plugs may also include different areas of contact elements, in particular when a cable harness plug is used to establish an electric connection in low as well as high power ranges.
In the case of a first type of contact, a contact is arranged in a chamber for establishing an electric connection to a contact element in such a manner that spring-like latch arms, which are arranged inside the contact strip, are pressed in the direction of the contact by insertion of a locking element and hold the contact in the chamber. The locking element may be inserted into the cable harness plug perpendicular to and opposite the direction of insertion of the cable harness plug. The guide elements provided on the latching element ensure that the latch arms are pressed in the direction of the contact.
With another type of contact, a contact is arranged in a chamber for establishing an electric connection to a contact element in such a manner that it is held in the chamber by a spring element mounted on the contact. A locking plate configured like a clamp is insertable perpendicular to the direction of plug insertion of the cable harness plug. In the locked position of this locking plate, the contact is surrounded in a clamping fashion and is thus also positioned in the correct position.
Due to the different configurations of contact elements, it is necessary to create a corresponding secondary lock which depends on the type of contact. It may be tedious and time-consuming to activate the secondary lock for each individual type of contact, depending on the position and arrangement of the lock. For this purpose, it may also be necessary to keep a supply of the corresponding components on hand. The injection molds for the cable harness plugs and the contact strips may be very complex in configuration and therefore cost intensive.
SUMMARY OF THE INVENTION
According to the exemplary embodiment of the present invention, secondary locking of at least two types of contacts or contact areas is provided by using one locking element. The lock includes at least one locking plate covering at least one area of one type of contact and including a locking element which, by insertion into the cable harness plug, converts the locking plate to the locked position in the one area of the type of contact and at the same time activates the lock which is assigned to the other types of contacts.
According to the exemplary embodiment of the present invention, simple operation, in particular of a secondary lock, is accomplished despite the fact that the cable harness plug includes different types of contacts.
Furthermore, due to the extraordinary retaining force of the exemplary locking plate according to the exemplary embodiment of the present invention, it is not necessary to include additional retaining elements for retaining and positioning contacts in the chambers of the contact strips.
According to the exemplary embodiment of the present invention, a secondary lock for a first type of contact is provided, its first part is composed of two locking plates which are movable back and forth within the cable harness plug in a direction perpendicular to the direction of insertion of the cable harness plug and which are lockable using an additional part, namely a locking element.
The locking plates are configured identically. They include recesses which in the locked state encompass contacts in the contact chambers. The individual locking plates overlap in the locked state. A large recess which is arranged centrally is necessary to establish the electric plug connection between the contact elements of the cable harness plug and the plug strip.
In one exemplary embodiment, the locking plates have a spring-like configuration which press the locking plates into their respective original positions, i.e., releasing the contacts. By insertion of the locking element, the two locking plates are converted to the locked position against the spring force.
REFERENCES:
patent: 5575692 (1996-11-01), Cecil, Jr. et al.
patent: 5586917 (1996-12-01), Yagi et al.
patent: 6050861 (2000-04-01), Genta et al.
patent: 6264497 (2001-07-01), Murakami et al.
patent: 6368164 (2002-04-01), Nakamura
patent: 6409552 (2002-06-01), Matsumoto
Lux Markus
Zweigle Peter
Gushi Ross
Kenyon & Kenyon
Robert & Bosch GmbH
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