Seat-belt system

Land vehicles – Wheeled – Attachment

Reexamination Certificate

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Details

C297S480000

Reexamination Certificate

active

06336664

ABSTRACT:

The invention relates to a seat-belt system for motor vehicles, and more particularly to a seat-belt system having integrated seat-belt tightening and seat-belt force limiting.
BACKGROUND
Seat-belt systems serve to comprehensively protect occupants in motor vehicles in the event of collisions and generally consist of a combination of a shoulder-belt band guided diagonally over the occupants shoulder and of a lap-belt band guided horizontally in the occupants lap region.
The seat-belt systems known from the current, relevant prior art are customarily equipped with a mechanism for belt tightening and a mechanism for belt force limiting, which mechanisms can optionally also be combined in one device. The belt tightening serves, after the onset of the acceleration forces which occur due to the collision and act on the occupant, to tighten the seat belt without a substantial time delay to such an extent that the abruptly accelerated mass of the occupant can be restrained to a sufficient extent.
However, this belt tightening cannot readily be maintained during the course of the acceleration of the body caused by the collision without at least to a certain extent being of flexible configuration, since serious injuries in the chest region would not be able to be avoided because of the order of magnitude of the forces acting here on the occupant.
An additional belt force-limiting mechanism, or even one integrated in the belt-tightening mechanism, is therefore generally provided, which mechanism limits the force on the occupant produced by the tightening, specifically to such an extent that firstly injuries are prevented and secondly it is ensured that the occupant is still sufficiently restrained. Starting from a certain limiting value of the tensile forces acting on the belt band due to the collision, which limiting value is usually established in the region of 4.5 kN, the mechanism for belt force limiting makes it possible for the belt tightening to yield up to a certain degree and this, together with the stretchability due to the material inherent to the belt band, causes a slight deceleration, preventing serious injuries, in the restraining action on the occupant.
The technical solutions for devices for seat-belt tightening and seat-belt force limiting are generally very complicated in the current prior art because of the kinematics which have to be taken into consideration, and are therefore realized at considerable expense.
For example, German patent DE 43 24 967 discloses a seat-belt restraint device similar to the generic type. The belt is tightened here via a self-blocking automatic seat-belt winder whose blocking, and therefore tightening, of the belt band is coordinated by a belt-band-sensitive control system. The seat-belt force limiting takes place with the interconnection of a deformation element in the form of a torsion bar. The automatic seat-belt winder is arranged such that it can be displaced with respect to the associated vehicle frame. In the event of a collision, the self-blocking automatic seat-belt winder blocks further extraction of the belt band, as a result of which the said winder is then displaced with respect to the vehicle frame. Its displacement is associated with a rotation of toothed wheels which are arranged indirectly on the housing of the automatic seat-belt winder and roll along a corresponding toothing on the vehicle frame, the torsion bar being indirectly connected to the gear wheels in a rotationally fixed connection. The rotation of the torsion bar leads in turn to deformation work and therefore, by association, to a desired reduction in the load level acting on the seat-belt band.
In addition to the relatively complicated structure, this seat-belt restraint device has the substantial disadvantage of only being in the functional state once. In the event of being overstressed due to a collision, the torsion bar is destroyed in order to limit the belt force and is therefore no longer available for a subsequent use. However, this circumstance has proven extremely disadvantageous in the problem of “secondary collisions”, for example in the case of pile-ups where the vehicle can under some circumstances be abruptly accelerated and braked a number of times. However, it is precisely for such cases that it is desirable always to have available a functional seat-belt restraint system which is able, after a “first collision” has taken place, also to securely support the occupant at any time during immediate “subsequent collisions”.
SUMMARY OF THE INVENTION
Taking this problem encountered in the described prior art as a starting point, the object of the present invention is to provide a seat-belt system having seat-belt tightening and seat-belt force limiting, which system is functionally available in its entirety after one use without any restrictions and at any time for subsequent uses. Moreover, an aim of the invention is to realize a structurally simple and therefore cost-effective seat-belt system.
A seat-belt system according to the invention is based on a reversible design of the seat-belt system of the generic type enabling the said system to be returned into the functional initial state.
Compared to the prior art, the seat-belt system according to the invention has the substantial advantage that it can be transferred at any time into its functional initial state, so that an “active” seat-belt system is always available for a number of successive collisions.
A further advantage of the invention resides in the fact that only simple machine components are required for the achievement according to the invention of the reversible design of the seat-belt system, the said components being combined with one another using a simple construction, which assists cost-effective manufacturing.
In an advantageous refinement of the invention, an automatic seat-belt winder whose design and functioning is adequately known from the prior art is guided in a height-adjustable manner in a vertical sliding guide on a vehicle frame, customarily the B-pillar of the motor vehicle, and is positioned releasably there in a suitable manner. In this arrangement, one or more spring devices, the end of which is fastened to a suitable location on the sliding guide, can be attached to a lower side of the housing of the automatic seat-belt winder.
In this case, in a preferred embodiment of the seat-belt system, a spring device is designed as a tension spring, in particular as a conventional helical spring which, depending on the position, retained by the locking device, of the automatic seat-belt winder in the sliding guide, is present in a state stretched beyond the normal length, so that a pretension arises which depends on the kinematic parameters to be taken into consideration, for example of the abovementioned tensile-force limiting value, and is correspondingly obtained via the configuration of the spring characteristic.
The seat-belt system is operational in the locked state. In the event of a collision of the motor vehicle whose strength exceeds a specified release limiting value, the locking device, for example in the form of a reversible latching means, is activated by an electronic release control device, which is usually coupled to the airbag triggering means, so that the locking device opens and releases the automatic seat-belt winder.
When pretension of the tension spring prevails, the automatic seat-belt winder is pulled downwards by the latter in the sliding guide, i.e. in an opposed direction to the direction of the seat-belt band and the tensile forces acting on it due to the collision. The belt band is thereby tensioned and any belt slack which is present is eliminated. It can be seen that via the design according to the invention with a spring device under pretension a mechanism for belt tightening is provided in a functionally and technically simple manner.
During the further course of the collision, the tensile forces acting on the seat-belt band are increased considerably. If the tensile forces are greater than the rate of the spring device, the latter will c

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