Seal ring and seal structure at flange joint used for...

Seal for a joint or juncture – Seal between fixed parts or static contact against... – Contact seal for a pipe – conduit – or cable

Reexamination Certificate

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Details

C277S604000, C277S626000, C277S644000, C277S647000

Reexamination Certificate

active

06769698

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a seal ring which is used for sealing at adjoining junctions provided between flange joints of composite tanks, pipes made of fiber reinforced plastics, etc. and the flange joint covers, and a seal structure for flange joint for composite tanks and pipes which use said seal ring.
2. Description of the Related Arts
Lightweight, high-strength and carbon fiber reinforced plastic (CFRP) composite materials are widely used in aircraft to contain low temperature fluids in low temperature tanks and flange joints. Since such low temperature tanks and flange joints can contain very low temperature gases of approximately −250° C., the fluid seals at the tank and at the flange joint with the flange joint cover must be able to maintain a tight seal without being affected by thermal contractions from the very low temperature gases.
FIG. 4
shows an enlarged sectional view of the primary parts of a low temperature tank and a fluid seal between the tank unit and the manhole cover which covers manhole at the flange joint. In the figure,
10
represents the tank unit, and
11
is the manhole cover that covers the opening of the manhole on the top surface of tank unit
10
.
15
is a ring-shaped ring groove formed in the top surface of tank unit
10
. The ring-shaped seal ring
30
is inserted into said ring groove
15
, and it seals off the gas flowing through the fluid leakage path
16
leading into said sink tank unit
The foregoing seal ring
30
is a hollow ring with a round cross section (
31
is the hollow cavity), its outside circumferential surface being in pressure contact with the outside circumferential surface
10
c
and bottom surface
10
a
of the foregoing ring groove
15
, as well as with the bottom surface
11
a
of manhole cover
11
, to thereby provide the above described gas seal.
In some cases, this low temperature tank, and the flange joint may contain very low temperature gases, approximately −250° C. as described above, which causes a differential in thermal contraction to arise between seal ring
30
, which exhibits high thermal contraction, and tank unit
10
, which exhibits low thermal contraction, such differences can cause the seal surface variations, and the sealing to fail between said seal ring
30
and tank unit
10
manhole cover
11
, resulting in a gas leak.
Further, because the foregoing seal ring
30
, having a circular section, hollow-ring shape, has low resilience, when manhole cover
11
is closed over tank unit
10
, said seal ring
30
is compressed against the bottom surface
10
a
of ring groove
15
and the bottom surface of manhole cover
11
, said seal ring
30
undergoes plastic deformation, which will eventually diminish its sealing properties, to make it prone to the same kind of seal failure and gas leakage described above.
Japanese Utility Model publication (Kokai) Hei 4-117957 disclosed technology designed to deal with this problem. As is shown in FIG. 1 of the publication, the seal ring becomes a peak shape in the areas where it makes contact with the ring groove and the cover, which makes it difficult to follow the above described differences in thermal expansion. Also, the seal ring shown in FIG. 8 of the publication features a conventional, sectionally circular shaped O-ring having a wide opening at the inner circumference to form a C-shaped cross section. Since the opening is wide at the inner circumference, however, it has a low spring constant and the seal surface pressure can not be high enough, so the sealing properties are not adequate in the top and bottom sealing areas. Another seal ring having a C-shaped cross section is disclosed in FIG. 4 of Japanese patent publication (Kokai) Hei 7-208125. This type of seal ring having C-shaped cross section is, however, suitable to seal only at the outer circumference.
SUMMARY OF THE INVENTION
The present invention addresses the problems in the prior arts. The object of this invention is to provide a seal ring, and seal structure using the seal ring for flange joints used for composite tanks and pipes, that prevent seal surface variations due to differences in thermal contraction between the seal ring and the tank/the flange joint, etc., that improve the resilience of the seal, and that prevent gas leakage due to poor sealing, in order to achieve the stable sealing.
To resolve this problems, the invention provides a seal ring which fits into a ring groove formed at a joint between adjoining surfaces of first and second joint members, at least one of which is made from resin materials, to provide a tight seal to contain fluids, wherein said seal ring is provided with a heart-shaped sectional shape and a hollow cavity, and made from resilient plate materials having a greater low temperature contraction rate than the low temperature contraction rate of said resin materials. The seal ring comprises: 1) a first curved seal surface which makes contact with the bottom surface of a ring groove provided in said first joint member; 2) a second curved seal surface which makes contact with said second joint member; 3) first and second resilient curved surfaces which curve respectively from said first and second curved seal surfaces towards the inside of the hollow cavity of said heart-shaped seal ring so as to provide an indent which forms an upper portion of the heart shaped cross section of said seal ring; and 4) a pair of opposing end surfaces respectively extending from said first and second resilient curved surfaces, wherein a gap is left between said pair of opposing end surfaces.
Another preferred embodiment of this invention discloses that the gap between said pair of opposing end surfaces is formed to a dimension that allows the pressure contact of said first and second curved seal surfaces onto said opposing joint members.
Yet another preferred embodiment of this invention discloses that the seal ring provides a tight seal in below zero low temperatures, and the inner circumferences of said first and second resilient curved surfaces are structured so as to maintain contact onto the inner wall of said ring groove even during low temperature contraction.
Further, another preferred embodiment discloses a seal structure. The seal structure is used in the flange joint used for pipes, composite tanks made from composite materials such as fiber reinforced plastics, or the like made from composite materials such as fiber reinforced plastics, which contain fluids. The seal structure is used to seal a fluid sealing joint between said flange and a cover for an opening of the flange joint. The seal structure comprises: 1) a ring groove in said fluid sealing joint, into which the fluid is flowed from inside of said flange; and 2) a seal ring to be inserted into said ring groove to prevent the leakage of said fluids to the outside. The seal ring fits into a ring groove formed at a joint between adjoining surfaces of first and second joint members, at least one of which is made from resin materials, to provide a tight seal to contain fluids, wherein said seal ring is provided with a heart-shaped sectional shape and a hollow cavity, and made from resilient materials having a greater low temperature contraction rate than the low temperature contraction rate of said resin materials. The seal ring comprises: 1) a first curved seal surface which makes contact with the bottom surface of a ring groove provided in said first joint member; 2) a second curved seal surface which makes contact with said second joint member; 3) first and second resilient curved surfaces which curve respectively from said first and second curved seal surfaces towards the inside of the hollow cavity of said heart-shaped seal ring so as to provide an indent which forms an upper portion of the heart shaped cross section of said seal ring; and 4) a pair of opposing end surfaces respectively extending from said first and second resilient curved surfaces, wherein a gap is left between said pair of opposing end surfaces.
Another preferred embodime

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