SCR on low thermal mass filter substrates

Chemical apparatus and process disinfecting – deodorizing – preser – Chemical reactor – Waste gas purifier

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C422S177000

Reexamination Certificate

active

07998423

ABSTRACT:
Provided are selective catalytic reduction (SCR) filters that effectively provide simultaneous treatment of particulate matter and NOx. Provided also are methods for reducing NOxconcentration and particulate matter in a diesel engine exhaust by using the SCR filters. The SCR filter can include a fiber matrix wall flow filter comprising a plurality of non-woven inorganic fibers and a chabazite molecular sieve SCR catalyst on the fiber matrix wall flow filter. By combining a fiber matrix wall flow filter with a chabazite molecular sieve SCR catalyst, high catalyst loading can be achieved without causing excessive back pressure across the filter when implemented in emission treatment systems.

REFERENCES:
patent: 4220632 (1980-09-01), Pence et al.
patent: 4297328 (1981-10-01), Ritscher et al.
patent: 4440871 (1984-04-01), Lok et al.
patent: 4544538 (1985-10-01), Zones
patent: 4567029 (1986-01-01), Wilson et al.
patent: 4732584 (1988-03-01), Coe et al.
patent: 4735927 (1988-04-01), Gerdes et al.
patent: 4735930 (1988-04-01), Gerdes et al.
patent: 4861743 (1989-08-01), Flank et al.
patent: 4867954 (1989-09-01), Staniulis et al.
patent: 4874590 (1989-10-01), Staniulis et al.
patent: 4961917 (1990-10-01), Byrne
patent: 5024981 (1991-06-01), Speronello et al.
patent: 5041270 (1991-08-01), Fujitani et al.
patent: 5096684 (1992-03-01), Guth et al.
patent: 5233117 (1993-08-01), Barger
patent: 5313792 (1994-05-01), Katoh et al.
patent: 5417949 (1995-05-01), McWilliams et al.
patent: 5477014 (1995-12-01), Dunne et al.
patent: 5516497 (1996-05-01), Speronello et al.
patent: 5529686 (1996-06-01), Hagen et al.
patent: 5589147 (1996-12-01), Farnos et al.
patent: 5589149 (1996-12-01), Garland et al.
patent: 5884473 (1999-03-01), Noda et al.
patent: 6139808 (2000-10-01), Mizuno et al.
patent: 6162415 (2000-12-01), Liu et al.
patent: 6171556 (2001-01-01), Burk et al.
patent: 6316683 (2001-11-01), Janssen et al.
patent: 6319487 (2001-11-01), Liu et al.
patent: 6350298 (2002-02-01), Su et al.
patent: 6376562 (2002-04-01), Ihm et al.
patent: 6395674 (2002-05-01), Fung et al.
patent: 6503863 (2003-01-01), Fung et al.
patent: 6569394 (2003-05-01), Fischer et al.
patent: 6576203 (2003-06-01), Abe et al.
patent: 6606856 (2003-08-01), Brown et al.
patent: 6685905 (2004-02-01), Mertens et al.
patent: 6696032 (2004-02-01), Mertens et al.
patent: 6709644 (2004-03-01), Zones et al.
patent: 6974889 (2005-12-01), Verduijn et al.
patent: 7014827 (2006-03-01), Mertens et al.
patent: 7049261 (2006-05-01), Nam et al.
patent: 7094389 (2006-08-01), Cao et al.
patent: 7229597 (2007-06-01), Patchett et al.
patent: 7566426 (2009-07-01), Zuberi
patent: 7601662 (2009-10-01), Bull et al.
patent: 2001/0038812 (2001-11-01), Yavuz et al.
patent: 2001/0043896 (2001-11-01), Domesle et al.
patent: 2002/0016252 (2002-02-01), Takahashi et al.
patent: 2003/0069449 (2003-04-01), Zones et al.
patent: 2004/0098973 (2004-05-01), Tennison et al.
patent: 2004/0166035 (2004-08-01), Noda et al.
patent: 2004/0171476 (2004-09-01), Nam et al.
patent: 2004/0209760 (2004-10-01), Yoshikawa
patent: 2005/0031514 (2005-02-01), Patchett et al.
patent: 2005/0096214 (2005-05-01), Janssen et al.
patent: 2006/0039843 (2006-02-01), Patchett et al.
patent: 2006/0115403 (2006-06-01), Yuen
patent: 2007/0000243 (2007-01-01), Liu et al.
patent: 2007/0043249 (2007-02-01), Cao et al.
patent: 2007/0149385 (2007-06-01), Liu et al.
patent: 2007/0286798 (2007-12-01), Cao et al.
patent: 2008/0241060 (2008-10-01), Li et al.
patent: 2008/0250775 (2008-10-01), Bruck
patent: 2008/0317999 (2008-12-01), Patchett et al.
patent: 2009/0060809 (2009-03-01), Shioya et al.
patent: 2010/0267548 (2010-10-01), Andersen et al.
patent: 394541 (1990-06-01), None
patent: 10059520 (2001-05-01), None
patent: 0234441 (1987-09-01), None
patent: 0396085 (1990-11-01), None
patent: 0624393 (1994-11-01), None
patent: 0773057 (1997-05-01), None
patent: 0950800 (1999-10-01), None
patent: 1837489 (2007-09-01), None
patent: 6-48725 (1994-02-01), None
patent: 05-057194 (1994-09-01), None
patent: WO-99/56859 (1999-11-01), None
patent: 02066152 (2002-08-01), None
patent: WO-03/035549 (2003-05-01), None
patent: WO-2007/004774 (2007-01-01), None
patent: WO-2007/005308 (2007-01-01), None
patent: WO-2008/019585 (2008-02-01), None
patent: WO-2008/118434 (2008-10-01), None
patent: WO-2008/132452 (2008-11-01), None
International Search Report for PCT/US2008/055138 dated Aug. 8, 2008.
Written Opinion for PCT/US2008/055138 dated Aug. 8, 2008.
“Chinese Journal of Catalysis”,Thermal and Hydrothermal Stability of SAPO-34 Molecular Sieve, vol. 17, No. 6 Nov. 1996, 9 pgs.
Final Office Action in U.S. Appl. No. 12/280,360, dated Jul. 26, 2010, 11 pgs.
“Fourth International Congress on Catalysis and Automotive Pollution Control”, Apr. 1997, 7.
Gabriele Centi Declaration of Sep. 22, 2010, 11 pgs.
Machine Translation from EPO of DE 394541 A1, 8 pgs., Jun. 13, 1990.
Non-Final Office Action in U.S. Appl. No. 12/361,980, mailed Sep. 22, 2010, 26 pgs.
Non-Final Office Action, dated Feb. 26, 2010 in U.S. Appl. No. 12/480,360, 19 pgs.
PCT International Search Report and Written Opinion in PCT/US2009/032610, Jul. 16, 2009, 20 pgs.
PCT International Search Report and Written Opinion for PCT/US2008/055140, 11, Nov. 8, 2008.
Reexam Order in Pat. No. 7,601,662, 18 pgs., Oct. 13, 2009.
Reexamination Request in Pat. No. 7,601,662, 35 pgs., Oct. 13, 2009.
Request for Inter Partes Reexamination, dated Sep. 28, 2010, 77 pgs.
Non-Final Office Action mailed Jan. 13, 2009 for U.S. Appl. No. 12/038,423, filed mailed Jan. 13, 2009, 16 pgs.
Akolekar, Deepak B. et al., “FTIR investigations of the adsorption and disproportionation of NO on Cu-exchanged silicoaluminophosphate of type 34”,J. Chem. Soc., Faraday Trans., 94(1) 1998, 155-160.
Amiridis, Michael D. et al., “Selective catalytic reduction of nitric oxide by hydrocarbons”,Applied Catalysis1996, 203-227 pgs.
Ashtekar, Sunil et al., “Small-Pore Molecular Sieves SAPO-34 and SAPO-44 with Chabazite Structure: A Study of Silicon Incorporation”,J. Phys. Chem. 1994, 981994, 4878-4883.
Baerlocher, CH. et al., “Atlas of Zeolite Framework Types”,Elsevier—Fifth Revised Edition2001, 5 pages.
Barger, Paul T. et al., “Hydrothermal Stability of SAPO-34 in the Methanol-to-Olefins Process”,Tha Arabian Journal for Science and Engineering, vol. 21, No. 2 Apr. 10, 1996.
Barthomeuf, Denise, “Journal: NATO ASI Series, Series C: Mathematical and Physical Sciences Issue 444”,Generation of acidity(amount and strength)in siliconaluminophosphates(SAPO zeolites),Examples of SAPO-5; pp. 375-390 1994, 17 pgs.
Breck, Donald W., “Zeolite Molecular Sieves”,John Wiley&Sons, A Wiley-Interscience Publication1974, 6 pgs.
Centi, G. et al., “Role of the Nature of Copper Sites in the Activity of Copper-Based Catalysts for NO Conversion”,Research on Chemical Intermediates, 171992, 125-135 pgs.
Chen, Jiesheng et al., “Silicoaluminophosphate number eighteen (SAPO-18): a new mircoporous solid acid catalyst”,Catalysis Letters 281994, 241-248.
Chung, Sung Y. et al., “Effect of Si/Alratio of Mordenite and ZSM-5 type Zeolite Catalysts on Hydrothermal Stability for NO Reduction by Hydrocarbons”,Studies in Surface Science Catalysis, vol. 1302000, 1511-1516.
Dedecek, Jiri et al., “Effect of Framework Charge Density on Catalytic Activity of Copper Loaded Molecular Sieves of Chabazite Structure in Nitrogen (II) Oxide Decomposition”,Collect. Czech. Chem. Commun.(vol. 65) 2000, 343-351 pgs.
Dedecek, J. et al., “Siting of the Cu+ ions in dehydrated ion exchanged synthetic and natural chabasites: a Cu+ photoluminescence study”,Microporous and Mesoporous Materials 321999, 12 pgs.
Frache, A. et al., “Catalytic DeNOx activity of cobalt and copper ions in microporous MeALPO-34 and MeAPSO-34”,Catalysis Today 752002, 359-365.
Frache, A. et al., “CuAPSO-34 catalysts for N2O decomposition in the presence of H2O. A study of

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

SCR on low thermal mass filter substrates does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with SCR on low thermal mass filter substrates, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and SCR on low thermal mass filter substrates will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-2714390

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.