Schemes to form silicon-on-diamond structure

Fishing – trapping – and vermin destroying

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148333, 148334, 437 62, 437 86, 437974, H01L 2170, H01L 310264

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053765796

ABSTRACT:
Processes to produce Silicon-On-Diamond (SOD) Structures. In one process, two epitaxial layers are grown on a seed silicon wafer. The first layer is an etch stop layer and the second layer is an undoped silicon layer. A CVD diamond is deposited on top of this substrate, and covered with a thin layer of polysilicon. This structure is now bonded to another silicon handle wafer. The seed silicon layer and the etch stop layer are removed by mechanical means and chemical etching. The substrate consists of a silicon substrate, a polysilicon layer, a diamond layer and an undoped silicon layer. In a second process a diamond layer is deposited onto a SIMOX Wafer and polysilicon is deposited upon the diamond layer. A silicon wafer is bonded to the polysilicon layer and the SIMOX wafer less the silicon overlayer on the buried oxide is removed by grinding and etching to obtain silicon-on-diamond structure. A third process described uses a thick polysilicon as a handle wafer instead of bonding a silicon wafer as in processes I and II and uses the approach of the two processes described above. In this process a non-edge rounded silicon wafer as a starting substrate.

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