Electric heating – Heating devices – With power supply and voltage or current regulation or...
Reexamination Certificate
2002-03-21
2003-11-18
Jeffery, John A. (Department: 3742)
Electric heating
Heating devices
With power supply and voltage or current regulation or...
C219S501000, C004S420200
Reexamination Certificate
active
06649884
ABSTRACT:
The present application is based on and claims priority under 35 U.S.C §119 with respect to Japanese Patent Application No. 2001-081330 filed on Mar. 21, 2000 (13th Year of Heisei), the entire content of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a sanitary device which controls temperatures of cleansing water, drying air or a toilet seat.
2. Description of the Related Art
Generally, a sanitary device 
1
 as shown in 
FIGS. 5-8
 controls the temperature of cleansing water for cleansing human private parts such as anus or pubic parts, and drying air for drying such parts after cleansing, or the toilet seat. The sanitary device 
1
 according to 
FIG. 5
 includes an operation panel 
4
, a cleansing nozzle 
7
, a heater 
14
 for heating the water, a drying air control unit 
16
 and control substrate 
19
. The operation panel 
4
 includes a heating water switch 
21
 for the heater control, a toilet seat switch 
22
, a drying air switch 
23
, a bidet cleansing switch 
24
, a cleansing switch 
25
 for cleansing an anus, a stop switch 
26
 and LED displays 
51
 for indicating controlled conditions of each switch as shown in FIG. 
6
.
In the control substrate 
19
, a microcomputer 
31
 is connected to various thermistors and control circuits such as heating water thermistor 
52
, toilet seat thermistor 
53
, room temperature thermistor 
54
, heating water control circuit 
33
, toilet seat heater control circuit 
34
, drying air unit drive circuit 
35
, water passage control circuit 
36
 and LED control circuit 
37
. Further, the microcomputer 
31
 in the control substrate 
19
 is connected to the heating water switch 
21
, the toilet seat switch 
22
, the drying air switch 
23
, the bidet cleansing switch 
24
, the cleansing switch 
25
 for cleansing anus and the stop switch 
26
.
Further, in the control substrate 
19
, the heating water control circuit 
33
 is connected to the heating water heater 
14
, the toilet seat heater control 
34
 is connected to a toilet seat heater 
15
, the drying air unit drive control circuit 
35
 is connected to the drying air unit 
16
, the water passage control circuit 
36
 is connected to the cleansing nozzle 
7
, and the LED control circuit 
37
 is connected to each LED 
51
 display in the operation panel 
4
.
According to the sanitary device shown at 
1
 in 
FIG. 5
, after the toilet cover 
2
 is opened, when a user seated on the toilet seat 
3
 pushes the bidet cleansing switch 
24
, or the cleansing switch 
25
 for cleansing an anus, the microcomputer 
31
 in the control substrate 
19
 opens the main valve 
5
 and a switching valve 
6
 through the water passage control circuit 
36
 to supply cleansing water to the cleansing nozzle 
7
. In response to the pushing operation of the switch 
24
 or 
25
, the corresponding inner cylinder 
8
 is advanced to a selected position to eject the water from a nozzle hole 
9
 provided at the top end of the inner cylinder 
8
 onto the human part to be cleaned.
When the heating water switch 
21
 of the operation panel 
4
 according to the sanitary device 
1
 of 
FIG. 5
 is pushed down, the microcomputer 
31
 in the control substrate 
19
 controls the output of the heating water heater 
14
 by the heating water heater control circuit 
33
 to adjust the temperature of the cleansing water in the heating water tank 
17
. The temperature of the cleansing water in the heating water tank 
17
 can be controlled to be either “intermediate” which is set to be the target value of 40° C., “high” which is set to be the target value plus 3° (43° C.), or “low” which is set to be the target value minus 3° (37° C.).
The selected value is indicated by the corresponding LED 
51
 display by the microcomputer 
31
 in the control substrate 
19
 through the LED control circuit 
37
. (In 
FIG. 6
, the three LEDs are provided below the heating water switch 
21
). The temperature of the cleansing water in the heating water tank 
17
 is measured by the thermistor 
52
 provided in the tank 
17
.
When the drying air switch 
23
 of the operation panel 
4
 is pushed down, the microcomputer 
31
 of the control substrate 
19
 controls the output of the drying air unit 
16
 by the drying air unit drive control circuit 
35
 to adjust the temperature of the drying air from the outlet 
18
. The temperature of the drying air from the outlet 
18
 can be controlled to be either “intermediate” which is set to be the target value of 40° C., “high” which is set to be the target value plus 3° (43° C.), or “low” which is set to be the target value minus 3° (37° C.).
The selected value is indicated by the corresponding LED 
51
 display by the microcomputer 
31
 in the control substrate 
19
 through the LED control circuit 
37
. (In 
FIG. 6
, the three LEDs are provided below the drying air switch 
21
).
The temperature of the drying air from the outlet 
18
 is measured by the room temperature thermistor 
54
.
When the toilet seat switch 
22
 on the operation panel 
4
 is pushed down, the microcomputer 
31
 of the control substrate 
19
 controls the output of the toilet seat heater 
15
 by the toilet seat heater control circuit 
45
 to adjust the temperature of the toilet seat 
3
. The temperature of the seat 
3
 can be controlled to be either “intermediate” which is set to be the target value of 40° C., “high” which is set to be the target value plus 3° (43° C.), or “low” which is set to be the target-value minus 3° (37° C.).
The selected value is indicated by the corresponding LED 
51
 display by the microcomputer 
31
 in the control substrate 
19
 through the LED control circuit 
37
. (In 
FIG. 6
, the three LEDs are provided below toilet seat switch 
22
).
The temperature of the toilet seat 
3
 is measured by the toilet seat thermistor 
53
.
The control of the above temperatures is not accurate due to the lack of accuracy or reliability of the fixed resistor 
56
 (
FIG. 8
) used in the control substrate 
19
, which influences the circuit constant of the control substrate 
19
 for each product. In order to prevent control deviation generated due to such variance of the circuit constant, the following adjustment operation is performed during the assembling process of the control substrate.
For example, adjustment work for the cleansing water control in the heating water tank 
17
 will be explained. As shown in 
FIG. 8
, a pseudo resistor 
57
 corresponding to a target value 
59
 (corresponding to the intermediate target value “intermediate” temperature 40° C.) is connected to a connecting connector 
62
 (to be connected to the heating water thermistor 
52
) of the control substrate 
19
. The microcomputer 
31
 reads the output from the pseudo resistor 
57
 as an A/D value 
58
 by converting to the temperature.
When the A/D value 
58
 is higher than the target value 
59
, the microcomputer 
31
 turns on the “high” display LED 
51
 (one of the three LEDs provided below the heating water switch 
21
) of the operation panel 
4
. When the A/D value 
58
 is equal to the target value 
59
, the microcomputer 
31
 turns on the “intermediate” display LED 
51
 (one of the three LEDs provided below the heating water switch 
21
) of the operation panel 
4
 and when the A/D value 
58
 is lower than the target value 
59
, the microcomputer 
31
 turns on the “low” display LED 
51
 (one of the three LEDs provided below the heating water switch 
21
) of the operation panel 
4
.
A worker of the assembling process manually adjusts the gain for the variable resistor 
101
 installed on the control substrate 
19
 to turn on the “intermediate” display LED 
51
 (one of the three LEDs provided below the heating water switch 
21
). This can absorb the variance of the circuit constant of the control substrate 
19
 to prevent the control difference or the control deviation during temperature controlling of the cleansing water in the heating water tank 
17
.
Further, in the sanitary device 
1
 in 
FIG. 5
, under the normal use condition that the heating water thermistor 
52
 is connected to the connecting co
Aisin Seiki Kabushiki Kaisha
Jeffery John A.
Oblon & Spivak, McClelland, Maier & Neustadt P.C.
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