Safety system for a materials handling device

Communications: electrical – Condition responsive indicating system – Specific condition

Patent

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Details

340632, 73 232, G08B 2100

Patent

active

059493410

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

This invention relates to safety system for a materials handling device.
Conventionally, where materials handling devices are to be moved around industrial premises, such as warehouses or factories, it is to be expected, in certain industries, that the device may be required to move through areas in which hazardous substances are present, e.g. explosive vapors. Legislation defines a level at which explosive vapors are present known as a lower explosive level (LEL). Areas in which the level of explosive vapors is less than 25% LEL are generally regarded as safe areas, whereas areas in which the level of explosive vapors is greater than 25% LEL are regarded as hazardous areas. Legislation further defines the level of protection which a materials handling device is expected to have to be able to move around in areas in which the level of explosive vapors is greater than and less than 25% LEL.
In order to comply with the legislation, it is known for materials handling devices such as fork lift trucks, conveyor belts, etc. to have safety systems which are designed to ensure that hazardous; components of the device, such as electronic circuitry which might produce an occasional spark or arc, are isolated from the explosive vapors in areas where such vapors are detected. Generally speaking, these conventional safety systems enclose hazardous components in sealed enclosures which are filled with an inert gas at a pressure greater than atmospheric pressure to prevent explosive vapors reaching the hazardous components of the device. If the pressure is maintained above atmospheric pressure, the device is suitable for use in areas in which the level of explosive vapors are both below or above 25% LEL.
However, these conventional arrangements suffer from the problem that whilst allowing the device to move between areas in which the level of explosive vapors is less than or above 25% LEL they have a relatively short operational time. This arises due to the fact that the devices normally carry on board supplies of inert gas and, if the pressure of inert gas is kept above atmospheric pressure to render the device capable of being used in above 25% LEL conditions, the supply of inert gas is exhausted within a short space of time.
There has been a long felt need for a materials handling device which can move in above and below 25% LEL conditions and which has a reasonably long operational time.


SUMMARY OF THE INVENTION

Accordingly, it is an object of the present invention to provide a safety system for a materials handling device which will enable the device to operate in both above and below 25% LEL conditions and which minimises the use of inert gas to maximise operational time.
According to the present invention therefore there is provided a safety system for a movable materials handling device comprising sensing means which senses the level of explosive vapors in the proximity of the device, control means linked to said sensing means, said control means being operable to determine from the sensed level whether the device is in an area in which there is above or below 25% LEL conditions and to automatically cause any hazardous components in said device to be substantially surrounded by a protective substance at a pressure substantially at atmospheric pressure when the device is in an area with a level less than 25% LEL and to automatically cause the pressure of the protective substance to be increased to be substantially above atmospheric pressure when the device is in an area in which the level is above 25% LEL which prevents said hazardous components coming into contact with said dangerous vapors.
With this arrangement it is possible for a materials handling device to operate in both hazardous areas (in which dangerous substances are present most of the time) e.g. production areas and non-hazardous areas (in which dangerous substances are not normally present and, if they are, they are not present for any significant time) e.g. storage areas.
Preferably said hazardous components are cont

REFERENCES:
patent: 3831318 (1974-08-01), Richmond
patent: 3943775 (1976-03-01), De Baun
patent: 4069018 (1978-01-01), Karna et al.
patent: 4517161 (1985-05-01), Gravina et al.
patent: 5274356 (1993-12-01), Taricco

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