Safety locking system for electrical plugs

Electrical connectors – With coupling movement-actuating means or retaining means in... – Retaining means

Reexamination Certificate

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Reexamination Certificate

active

06220885

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to the field of electrical conduction mechanisms for delivering electricity to homes and businesses. More specifically the present invention relates to a cord plug engagement apparatus such as a wall outlet for receiving and engaging prongs of appliance cord plugs and delivering electric current into at least one of the prongs, the apparatus having locking means which lock the prongs into the apparatus to prevent plug removal and insertion of objects by children. The essential elements of the apparatus are a face plate having prong passing ports and a face plate front surface and a face plate rear surface, a slide bolt structure constrained by mounting means on the face plate rear surface to slide parallel to the face plate, with locking bolts which slide to enter prong openings at the prong free ends and thus to lock the prongs within the apparatus, and a slide bolt structure displacement mechanism for manual movement by a user which in turn moves the slide bolt structure so that the bolts enter or retract from the prong openings. A bolt stop structure is optionally provided which obstructs the movement of the bolts across the prong entry paths prior to insertion of prongs into the apparatus, so that the prongs do not strike and damage the bolts during insertion.
2. Description of the Prior Art
There have long been plug prong engaging receptors such as outlets for releasibly holding the prongs of a cord plug within the outlet. These prior outlets and related structures have been in general inefficient and costly.
One such prior receptor is that of Ursich, U.S. Pat. No. 5,129,836, issued on Jul. 14, 1992. Ursich includes locking elements that are uniquely arranged to engage the typical punch holes provided in the male prongs of an electrical plug. Without other tools, the locking elements of the invention are locked in position by depression of an exterior arranged actuator which is also used to permit the plug to be easily removed.
Burke, Jr., U.S. Pat. No. 5,073,122, issued on Dec. 17, 1991, discloses a lock-out enclosure for power connectors. Burke, Jr. includes a tubular enclosure that is only slightly larger than the connector. A cap is installed on one end of the tubular enclosure. Installation of the cap onto the power line is made possible by a radial slot extending part way therethrough. After the cap is located on the power line, the tubular enclosure is slid over the connector and onto the cap. The cap is then permanently attached to the tubular enclosure using the adhesive or locking means to form an enclosure locking assembly. The enclosure assembly is slid over the associated connector to prevent access to the connector.
Boyer, U.S. Pat. No. 5,055,057, issued on Oct. 8, 1991, reveals an electric plug lock. Boyer includes a device which has bolt portions which removably slide into the openings provided at the distal end of virtually all cord plug prongs to lock the plug prongs into the device. Ursich, U.S. Pat. No. 5,281,162, issued on Jan. 25, 1994, discloses another variation of the prong opening engaging bolts in a receptor, which in this instance are metal balls which ride into the prong openings upon lock engagement.
Other generally related art includes Sleverman, U.S. Pat. No. 4,812,131, issued on Mar. 14, 1989 for an electrical plug apparatus; Belsky, U.S. Pat. No. 4,957,446, issued on Sep. 18, 1990, for a lockout device for electrically operated equipment; Herbert, U.S. Pat. No. 5,176,527, issued on Jan. 5, 1993, for an apparatus for preventing the use of an electrical device; Brend, U.S. Pat. No. 5,330,361, issued on Jul. 19, 1994, for an electrical plug locking device; Perkins, et al., U.S. Pat. No. 5,409,393, issued on Apr. 25, 1995, for a locking mechanism for a ribbon cord; Aikens, U.S. Pat. No. 5,666,829, issued on Sep. 16, 1997, for a plug lock; Garrison, U.S. Pat. No. 5,480,318, issued on Jan. 2, 1996 for a childproof electrical plug; and Reed, U.S. Pat. No. 5,941,724, issued on Aug. 24, 1999, for a lockable female electrical receptacle.
It is thus an object of the present invention to provide a safety locking system which may take the form of plug prong engaging outlet, to prevent removal of the plug from the outlet by children and the consequent danger of insertion of some other object into the outlet.
It is another object of the present invention to provide such a locking system and apparatus which accepts conventional, standard plugs, so that no modification need by made to the vast numbers of existing appliance cords in use today.
It is still another object of the present invention to provide a locking system and apparatus which includes means for retracting electrical contacts out of the plug prong entry paths of plug prongs when the apparatus is not in use so that a foreign object fitted into any of the apparatus plug prong entry paths, such as by a child, does not make electrical contact and therefore does not cause injury.
It is finally an object of the present invention to provide such a system and apparatus which is relatively inexpensive to manufacture and which is sturdy, durable and easy to use.
SUMMARY OF THE INVENTION
The present invention accomplishes the above-stated objectives, as well as others, as may be determined by a fair reading and interpretation of the entire specification.
A plug engagement apparatus is provided for engaging and conducting electricity into an electric plug having plug prongs, the prongs having prong free ends with prong openings, the apparatus including a prong retaining mechanism for receiving and retaining at least one of the plug prongs; and a slide bolt structure including at least one locking bolt and a locking bolt constraining structure for constraining the locking bolt to slide relative to the prong retaining mechanism and into the prong opening in the plug prong, so that the plug prong is engaged against removal from the prong retaining mechanism, and where the locking bolt constraining structure constrains the locking bolt to slide relative to the prong retaining mechanism and out of the prong opening in the plug prong, so that the plug prong is released and removable from the prong retaining mechanism; where the locking bolt constraining structure includes a mounting structure, so that the locking bolt constraining structure constrains the slide bolt structure to slide relative to the face plate, so that the locking bolt slides to enter the prong opening and thus locks the at least one prong within the apparatus.
The prong retaining mechanism optionally includes an outlet face plate having a face plate prong passing port for each plug prong, and a face plate front surface and a face plate rear surface. The plug engagement apparatus preferably additionally includes a slide bolt structure displacement mechanism for manual movement by a user which in turn moves the locking bolt to enter and to retract from the prong opening. The apparatus preferably still additionally includes a bolt stop structure for obstructing movement of the locking bolt into the path of a prong entering the apparatus.
The slide bolt structure preferably includes two of the locking bolts for engaging two prong openings, and the face plate preferably includes a face plate securing structure for securing the face plate against a building wall; at least two tubular prong passageways protruding perpendicular to and rearwardly from the face plate rear surface, encircling the prong passing ports, the passageways being sized in diameter to fit around and thus to receive plug prongs, and being sized in length to permit free ends of the plug prongs to extend beyond and protrude rearwardly out of the passageways.
The locking bolt constraining structure includes a slide bolt structure support flange extending rearwardly from the face plate rear surface. The slide bolt structure support flange preferably extends around the prong passageways in a substantially circular configuration. The slide bolt structure preferably includes two of the locki

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