Rust-preventive metallic component part

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

Reexamination Certificate

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C428S340000, C428S626000, C428S659000, C428S681000, C428S332000, C428S652000, C428S446000, C428S448000, C428S450000, C267S166000, C267S158000

Reexamination Certificate

active

08080321

ABSTRACT:
The present invention relates to a rust-preventive metallic component part in which a steel wire to which wire-drawing processing is performed is adapted into a substrate and which comprises a rust-preventive coating film being free from chromium on a surface of the substrate, and to a manufacturing method for the same; and its object is to provide a rust-preventive metallic component part whose rust-preventive coating film exhibits such good adhesiveness to substrate that it is not come off by elastic deformations in service, by sliding contacts at the time of transportation, and the like, and to provide a manufacturing method for the same.A rust-preventive metallic component part according to the present invention is characterized in that: it comprises a first coating film, which is formed on a surface of a substrate and which comprises an inorganic-compound-containing coating film being free from chromium; and a residual proportion of zinc phosphate coating film or manganese phosphate coating film, which has been formed on the surface of the substrate at the time of wire-drawing processing, is less than 25% of a surface area of the substrate. Consequently, the first coating film is coated after removing the zinc phosphate coating film or manganese phosphate coating film, which covers the surface of the substrate, with a strongly-alkaline degreasing liquid.

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Machine Translation, Sakakibara, JP 2006-83464, Mar. 2006.
Machine Translation, Fujiwara et al., JP 2004-232058, Aug. 2004.
Machine Translation, Matsumoto et al., JP 2000-065110, Mar. 2000.
Machine Translation, Kiyota et al., JP 11-280807, Oct. 1999.
Machine Translation, Makimae et al., JP 06-229409, Aug. 1994.
Fukushima, “On Non-chromium Paint Processing System”, Rust Prevention & Control Japan, Japan Association of Corrosion Control, Mar. 2004, pp. 18-22.
Notification of reasons for refusal, mailed Aug. 2, 2011, Japanese Pat. App. No. 2008-514337.

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