Run-to-run control of backside pressure for CMP radial...

Abrading – Precision device or process - or with condition responsive... – Computer controlled

Reexamination Certificate

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C451S041000

Reexamination Certificate

active

10831592

ABSTRACT:
During planarization of wafers, the thickness of a layer of a wafer is measured at a number of locations, after the wafer has been planarized by chemical mechanical polishing. The thickness measurements are used to automatically determine, from a center to edge profile model to which the measurements are fit, a parameter that controls chemical mechanical polishing, called “backside pressure.” Backside pressure is determined in some embodiments by a logic test based on the center-to-edge profile model, coefficient of determination R-square of the model, and current value of backside pressure. Note that a “backside pressure” set point is adjusted only if the fit of the measurements to the model is good, e.g. as indicated by R-square being greater than a predetermined limit. Next, the backside pressure that has been determined from the model is used in planarizing a subsequent wafer.

REFERENCES:
patent: 5653622 (1997-08-01), Drill et al.
patent: 6059636 (2000-05-01), Inaba et al.
Duane Boning et al., “Run by Run Control of Chemical-Mechanical Polishing”, IEEE Trans. CPMT©, vol. 19, No. 4, pp. 307-314, Oct. 1996.
Roland Telfeyan et al., “A Multi-Level Approach to the Control of a Chemical-Mechanical Planarization Process”, Journal of Vacuum Science and Technology, Feb. 19, 1996, pp. 1-20.
Chadi El Chemali et al., Multizone Uniformity Control of a Chemical Mechanical Polishing Process Utilizing a Pre and Post-Measurement Strategy, Journal of Vacuum Science and Technology A 18, No. 4 (Jul./Aug. 2000); 1287-1296, pp. 1-28.
Jiyoun Kim et al., “Gradient and Radial Uniformity Control of a CMP Process Utilizing a Pre-and Post- Measurement Strategy”, Proceedings of the Fifth Int'l Chemical Planarization of ULSI Multilevel Interconnection Conference (CMP-MIC) (Tampa, FL: IMIC, 2000), 215-221, 8 pages.
Anthony J. Toprac, “Development and implanting an advanced CMP run-to-run controller”, Micro Magazine, Aug./Sep. 2003, 8 pages.
A. Scott Lawing, Rodel, “Improving the results of post-CMP wafer-scale thickness measurements”, Micro Magazine, Cannon Publications, LLC, Jan. 2002, 9 pages.
Jason Groce, “Advanced Process Control Framework Initiative (APCFI) Project: Overview”, Technology Transfer #99053735A-TR, International SEMATECH, Jun. 30, 1999, 28 pages.

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