Roughened bond coat for a thermal barrier coating system and met

Stock material or miscellaneous articles – All metal or with adjacent metals – Microscopic interfacial wave or roughness

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Details

428652, 428655, 428680, 428687, 428937, 427456, C23C 406, C23C 412

Patent

active

061364533

ABSTRACT:
A bond coat and method of forming a bond coat for a thermal barrier coating system are set forth. The bond coat is a roughened bond coat and comprises a layer possessing an uneven, undulated, and irregular surface. The layer is formed of a metal powder mixture disposed on a substrate, such as a turbine component, by high velocity oxygen fuel spraying. The metal powder mixture comprises at least one of a first powder having a first melting point and a second powder having a second melting point that is higher than the first melting point. The bond coat's uneven, undulated, and irregular surface enhances prevention of de-bonding of elements in a thermal barrier coating system.

REFERENCES:
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patent: 5236745 (1993-08-01), Gupta et al.
patent: 5403669 (1995-04-01), Gupta et al.
patent: 5498484 (1996-03-01), Duderstadt
patent: 5817372 (1998-10-01), Zheng
patent: 5863668 (1999-01-01), Brindley et al.

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