Cutting by use of rotating axially moving tool – With means to apply transient – fluent medium to work or product – Including tool with duct
Reexamination Certificate
1998-07-03
2001-02-06
Howell, Daniel W. (Department: 3722)
Cutting by use of rotating axially moving tool
With means to apply transient, fluent medium to work or product
Including tool with duct
C408S229000
Reexamination Certificate
active
06183173
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a rotary shaft tool for machining bores, and more particularly a rotary shaft tool for machining blind hole bores.
2. Discussion of Related Art
For machining bores, particularly for fine machining or high speed machining, rotary shaft tools are known that are constructed as single-blade or multi-blade reamers. The reamers have a shaft in which at least one longitudinal conduit for coolant/lubricant extends. The shaft is connected to a cutter head that has at least one chip space or chip groove. This chip space has a constant cross section, at least in the region of the main cutting edge and minor cutting edge. This continuous cross section of the chip space can merge into a chip discharge region, which is then usually enlarged in comparison with the continuous cross section of the chip space.
Such rotary shaft tools have the disadvantage that sufficient chip removal is not provided for a trouble-free operation, particularly for machining blind hole bores. Indeed, the coolant/lubricant liquid is introduced into the blind hole bore under high pressures via a longitudinal conduit, in order to be turned around in the base of the bore so that the coolant/lubricant exits upward from the blind hole bore via the chip spaces and can carry the chips away. The chips that are not carried away from the blind hole bore cause an impairment of the bore surface being machined, so that workpieces become unusable.
SUMMARY OF THE INVENTION
The object of the invention is to provide a rotary shaft tool that makes possible a more rapid and nearly complete removal of the chips, particularly in high speed machining.
This object is achieved according to the invention by a rotary shaft tool for machining bores, comprising: a shaft with at least one longitudinal conduit for coolant/lubricant, a cutter head having at least one cutting edge and a chip space with a chip space section that tapers toward an end of the cutter head.
The construction of the chip space according to the invention has the advantage that due to the tapering of the chip space at the end of the cutter head a suction action arises in the adjoining enlarged chip space because of the reduced pressure. As a result, the chips do not reach the floor of the blind hole, but are flushed out of the bore in the direction toward a tool holding fixture of the rotary tool. In addition, a venturi effect occurs during chip transport in the region of the tapered section, which is enlarged toward the following chip space section. This venturi effect, in connection with the supply of coolant/lubricant in a conduit of the shaft tool, insures carrying away the chips out of the blind hole bore.
According to an advantageous embodiment of the invention, the narrowest cross section of the tapering chip space is located in the region of the main cutting edge. Thus, a venturi effect occurs, which serves to improve carrying away the chips, in the region where the greatest part of the chips are obtained and are to be carried away, so that the effect can be substantially increased. The surface quality of the blind hole bore can thereby be improved.
According to an advantageous embodiment of the invention, the tapering section of the chip space merges into a further chip space section that preferably has a constant cross section. A simple machining of the chip space is thereby made possible. This advantageously results when the course of a side face of the inner chip space of the tapering chip space section corresponds to a diameter of a milling cutter with which the chip space is produced. Consequently a linear motion of the machining tool can be sufficient to produce the tapering of the chip space. Furthermore a path-controlled guiding of the milling cutter can be provided for the production of the chip space, in order to produce a corresponding geometry for the tapering chip space.
REFERENCES:
patent: 308707 (1884-12-01), Shirk
patent: 390672 (1888-10-01), Holmes
patent: 472541 (1892-04-01), Johnson
patent: 750537 (1904-01-01), Hanson
patent: 2411209 (1946-11-01), Hall et al.
patent: 5312209 (1994-05-01), Lindblom
patent: 5350261 (1994-09-01), Takaya et al.
patent: 5478176 (1995-12-01), Stedt et al.
August Beck GmbH & Co.
Howell Daniel W.
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