Rotary shaft monitoring seal system

Seal for a joint or juncture – Seal combined with indicator – sampler – or inspection feature

Reexamination Certificate

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Details

C277S318000, C277S319000, C073S756000

Reexamination Certificate

active

06325377

ABSTRACT:

FIELD OF INVENTION
This invention relates to a rotary shaft monitoring seal system, and more particularly to such a monitoring seal system which monitors vibration, temperature and/or pressure at the seal location.
BACKGROUND OF INVENTION
Conventional pump monitoring is most often effected by a person who periodically visits each pump, makes observations of noise and leaks and takes vibration readings with instrumentation utilizing an accelerometer. The information is compared with historical data on that pump to detect trends that could result in failure of the pump bearings, couplings or seals. One problem with this procedure is the time and labor costs involved. Another problem is the fact that the pump is not constantly monitored and so flashing (liquid to vapor transition that causes pulsating leakage and chattering of the seal) and cavitation can occur without detection. Yet another problem is the cost of the accelerometers, usually three, required to make the vibration readings. This expense also marshals strongly against the use of a vibration detector mounted on each pump which could monitor constantly. Also marshalling against permanently installed vibration detectors or other detectors such as temperature and pressure detectors is the cost and effort involved in physically monitoring each detector on or near the housing, bearing or coupling and the need to constantly feed back that output to a central station or computer where the information can be viewed and utilized. Further, the wiring for such systems is costly in time, labor and materials. Separately, the detectors used, whether permanently installed or periodically applied by an operator, generally monitor the bearings or couplings, either directly or through the housing and do not indicate the condition of the seal, which often presages failures in other components of the pump. Finally, the installation of such detectors often involves machining or other intrusive operations for the pumps supplied by the manufacturer.
SUMMARY OF INVENTION
It is therefore an object of this invention to provide an improved rotary shaft monitoring seal system.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which automatically installs a monitoring system along with installation of the seal.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which simultaneously seals a shaft and monitors conditions in that vicinity.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which can be permanently installed.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which monitors continuously or periodically.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which is simple to install and operate.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which requires no special installation effort or accommodation.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which is a part of the seal assembly and is installed with the seal assembly.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which senses vibration and temperature and pressure in the vicinity of the seal.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which gives early warning presaging failure of other components.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which eliminates the need for wiring between remote monitoring seal assemblies and a central station.
It is a further object of this invention to provide such a rotating shaft monitoring seal system which is inexpensive, reliable, accurate and convenient.
The invention results from the realization that a truly inexpensive, accurate and simple rotary shaft monitoring seal system can be effected by mounting a detector assembly including one or more temperature, pressure and/or vibration sensors in a port in a seal housing so that the detector assembly is in contact with the seal housing for sensing vibration and the port communicates with the seal assembly for sensing the temperatures/pressures in the vicinity of the seal.
This invention features a rotary shaft monitoring seal system including a seal housing and a seal assembly in the housing for sealingly engaging a rotary shaft to prevent fluid leakage between the shaft and the housing. There is a monitoring port in the housing and a detector assembly mounted in the port for sensing conditions in the vicinity of the seal assembly.
In a preferred embodiment the detector assembly may be in contact with the housing. The detector assembly may include an accelerometer device for sensing vibration in the vicinity of the seal assembly. The port may communicate with the seal assembly. The detector assembly may include a temperature sensor device for sensing the temperature of the fluid in the vicinity of the seal assembly through the port. The detector assembly may include a pressure sensor device for sensing the pressure of the fluid in the vicinity of the seal assembly through the port. The detector assembly may include a communication device for transmitting conditions sensed in the vicinity of the seal assembly. The device may be a wireless communication device. The accelerometer device may include a plurality of accelerometers. There may be three accelerometers aligned in each of three mutually perpendicular axes.
Other objects, features and advantages will occur to those skilled in the art from the following description of a preferred embodiment and the accompanying drawings, in which:


REFERENCES:
patent: 4424973 (1984-01-01), Heilala
patent: 4497493 (1985-02-01), Sall et al.
patent: 5755372 (1998-05-01), Cimbura, Sr.
patent: 6082737 (2000-07-01), Williamson et al.

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