Room temperature ball bonding

Metal fusion bonding – Process – Using high frequency vibratory energy

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228 11, B23K 2010

Patent

active

059841621

ABSTRACT:
An apparatus (304) and method is provided for bonding wire (104) to bond sites (108) of integrated circuits (110), lead frames, and packages at room temperatures. In preferred embodiments a ball end (106) of a gold wire (104) is bonded to an aluminum bond pad (108). Apparatus (304) includes a high frequency ultrasonic energy source (306) designed to provide ultrasonic energy at frequencies above 200 kHz. The ultrasonic energy is transmitted to the bonding interface via capillary (302). In this manner, a strong bond is formed between ball end (106) and bonding site (108). The apparatus and method provided enable bonds of sufficient shear strength to be fabricated in a sufficiently short bonding time even at ambient temperatures, enabling the efficient fabrication of temperature sensitive devices such as micromechanical structures.

REFERENCES:
patent: 5186378 (1993-02-01), Alfaro
patent: 5201453 (1993-04-01), Amador et al.
patent: 5201454 (1993-04-01), Alfaro et al.
patent: 5244140 (1993-09-01), Ramsey et al.
patent: 5660319 (1997-08-01), Falcone et al.
Hogan, Timothy J. And Edgardo R. Hortaleza, "Low Temperature Gold Ball Bonding for Micro-mechanical Device Interconnect" Oct. 11, 1995 -10 pages -presentation to Edison Welding Institute.
ESEC Wirebond Process Research and Development, "Room Temperature Bonding Using Higher Frequencies" Precision Viewpoints, May 1995, Issue 2, pp. 1-3.
Patent Application filed by Texas Instruments Incorporated, Docket No. 19617 "Ultrasonic Bonding Process" filed on Jan. 17, 1995 by Falcone and Hogan, pp. 1-14 w/20 Figures (Now U.S Pat. 5,660,319).
K. Johnson et al., "Development of Aluminum Ball/Wedge Wire Welding," Int. J. Hybrid Microelectronics, vol. 4, No. 1 (Spring 1981) pp. 7-12.

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