Roof rail with integrally formed pinched flanges

Land vehicles: bodies and tops – Bodies – Structural detail

Reexamination Certificate

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Details

C296S193040

Reexamination Certificate

active

07543883

ABSTRACT:
A support rail for a vehicle has an A-pillar portion and a roof rail portion. The roof rail and A-pillar are formed with a tubular body portion and longitudinally extending support flanges. The support flanges are formed by pinching the blank during the hydroforming process to provide a double thickness flange. A windshield support flange, roof support flange and door opening flange are formed to extend outwardly from the tubular body portion. Front and rear tube connectors include blind openings or notches to facilitate welding.

REFERENCES:
patent: 5070717 (1991-12-01), Boyd et al.
patent: 5096254 (1992-03-01), Sparke
patent: 5431326 (1995-07-01), Ni et al.
patent: 6116680 (2000-09-01), Hunter et al.
patent: 6247344 (2001-06-01), Eipper
patent: 6302478 (2001-10-01), Jaekel et al.
patent: 6467146 (2002-10-01), Herman
patent: 6523887 (2003-02-01), Picken et al.
patent: 6739166 (2004-05-01), Shah
patent: 6948768 (2005-09-01), Corcoran et al.
patent: 2006/0061137 (2006-03-01), Stojkovic et al.
International Search Report for PCT/US07/80794 dated Sep. 25, 2008.

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