Roller bearing

Bearings – Rotary bearing – Antifriction bearing

Reexamination Certificate

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Details

C384S568000, C384S569000

Reexamination Certificate

active

06616339

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a roller bearing and, in particular, to a roller bearing including a plurality of rolling members each of which is formed in a substantially conical shape, a substantially cylindrical shape, or a similar shape.
In a roller bearing including a plurality of substantially cylindrical-shaped or substantially conical-shaped rolling members (which are hereinafter referred to as rollers), if there occurs an axis shift, that is, if the axes of outer and inner races intersect each other, then, in a contact portion between the race surface (so called as an outer racetrack) of the outer race and the rollers and/or a contact portion between the race surface (so called as an inner racetrack) of the inner race and the rollers, on one side of the position there the roller end portions are contacted with the race surfaces of the inner and/or outer races, there may occur locally an increase in the contact pressure (which is hereinafter referred to as edge stress), which raises a fear that the roller bearing may be damaged in the early stage.
Therefore, when mounting the roller bearing onto various devices, it is necessary to make the axes of the outer and inner races coincide with each other with high accuracy, but, in fact, there is a possibility that the axes of the outer and inner races can be shifted/deviated from each other if the rotary shaft of the roller bearing is flexed due to a large axial load.
In order to avoid the above problem, conventionally, there is used a roller bearing in which a crowning operation such as a full crowning operation or a partial crowning operation is performed on the surfaces of the inner and outer races and/or the peripheral surfaces (which are hereinafter referred to as rolling surfaces) of the respective rollers (that is, a conventional roller bearing).
Here, the crowning operation means an operation which works the whole or given areas of buses forming the surfaces of the inner and outer races or the whole or given areas of buses forming the rolling surfaces of the rollers into convex-shaped curved surfaces.
By the way, in the above-mentioned conventional roller bearing, in a large axis shift angle (in which the axes of the outer and inner races can be shifted/deviated from each other by a relatively large angle), in order to prevent the edge stress from occurring between the race surfaces and the rolling surfaces, the radius of curvature of the portion to be crowned must be set small.
However, if the radius of curvature of the portion to be crowned is set small, when the axis shift angle is small (in which the axes of the outer and inner races can be shifted/deviated from each other by a relatively small angle), or when no axis shift occurs, the surface pressures in the central portions of the contact portions between the respective race surfaces and rollers are inconveniently high when compared with a case in which no crowning operation is performed or a case in which the radius of curvature of the portion to be crowned is set large.
SUMMARY OF THE INVENTION
The present invention aims at eliminating the above drawbacks found in the conventional roller bearing. Accordingly, it is an object of the invention to provide a roller bearing which can prevent occurrence of an edge stress in a large axis shift angle produced between the outer and inner races, and also, even when the axis shift angle between the outer and inner races is small, can control an increase in the surface pressures in the central portions of the contact portions between the surfaces of the outer and inner races and the rolling surfaces of the rollers.
The above-mentioned object can be achieved by a roller bearing according to the present invention comprising an outer race including an outer race surface which is formed on the inner peripheral surface thereof which is defined by rotating an outer race surface defining bus about an axis thereof, an inner race including an inner race surface which is formed on the outer peripheral surface thereof and is defined by rotating an inner race surface defining bus about the axis, and a plurality of rolling members respectively interposed between the outer and inner race surfaces in which an outer peripheral surface of each of the rolling members is defined by rotating a rolling surface defining bus. At least one of the outer race surface defining bus, the inner race surface defining bus and the rolling surface defining bus comprises a first radius of curvature. Each of the others of the outer race surface defining bus, the inner race surface defining bus and the rolling surface defining bus comprises,
a first bus having a second radius of curvature which is different from the first radius of curvature and substantially disposed at a center in an axial direction of the roller bearing and
second buses disposed both sides of the first bus, each of the second buses having a third radius of curvature which is different from the first radius of curvature and is also different from the second radius of curvature.
In the above-mentioned construction according to the present invention, it is preferable that each of the outer race surface defining bus and the inner race surface defining bus has the first radius of curvature, and the rolling surface defining bus comprises the first bus and the second buses.
Further, in the above-mentioned construction according to the present invention, it is also preferable that each of the outer race surface defining bus and the inner race surface defining bus comprises the first bus and the second buses, and the rolling surface defining bus has the first radius of curvature.
Moreover, in the above-mentioned roller bearing, it is preferable that each of the outer race surface and the inner race surface is a concave shape, and also the first radius is larger than the second radius, and the second radius is larger than the third radius.
In addition, in the above-mentioned roller bearing, it is advantageous that each of the outer race surface and the inner race surface is a convex shape, and also the first radius is smaller than the second radius, and the second radius is smaller than the third radius.
Further in attaining the above object, according to one aspect of the invention, there is provided a roller bearing comprising an outer race including a concave-shaped race surface formed on the inner peripheral surface thereof, an inner race including a concave-shaped race surface formed on the outer peripheral surface thereof, and a plurality of substantially cylindrical-shaped rolling members respectively interposed between the concave-shaped race surfaces of the outer and inner races, the outer peripheral surface of each of the rolling members being formed by a convex-shaped bus, wherein each of central portions in one of the concave-shaped race surfaces of the outer and inner races and the outer peripheral surfaces of the rolling members is formed by a first bus having a given radius of curvature, and two end portions respectively adjoining the central portion are respectively formed by second buses each having a radius of curvature which causes the two end portions to be separate from the other of the concave-shaped race surfaces of the outer and inner races and the outer peripheral surfaces of the rolling members.
Also, according to another aspect of the invention, there is provided a roller bearing comprising an outer race including a convex-shaped race surface formed on the inner peripheral surface thereof, an inner race including a convex-shaped race surface formed on the outer peripheral surface thereof, and a plurality of substantially cylindrical-shaped rolling members respectively interposed between the convex-shaped race surfaces of the outer and inner races, the outer peripheral surface of each of the rolling members being formed by a concave-shaped bus, wherein each of central portions in one of the convex-shaped race surfaces of the outer and inner races and the outer peripheral surfaces of the rolling members is formed by a first bus having a give

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