Boring or penetrating the earth – Bit or bit element – Impact or percussion type
Reexamination Certificate
2000-03-20
2001-09-04
Tsay, Frank S. (Department: 3672)
Boring or penetrating the earth
Bit or bit element
Impact or percussion type
C175S420000
Reexamination Certificate
active
06283232
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a rock drill including a drill stem having an end face, major cutting edges extending substantially over a diameter of the drill stem and projecting beyond the end face, and at least one minor cutting edge extending substantially in a radial direction and provided on at least one elongate cutting body which projects beyond the end face of the drill stem, with the minor cutting edge being located, at a contemplated rotational direction of the drill about its axis, in front of a corresponding major cutting edge adjacent to a main discharge groove for drilling dust.
2. Description of the Prior Cut
In order to improve the cutting characteristics and the cutting capability, the rock drills are provided with major cutting edges, which usually extend over the diameter of a drill stem, and one or more minor cutting edges. The major and minor cutting edges are provided on cutting bodies which project beyond the end face of the drill stem and which are formed of a metal-cutting material, e.g., hard metal. The minor cutting edges are provided, e.g., on pin-shaped cutting bodies which are inserted, in addition to a major cutting edge-carrying cutting plate, in the end face of the drill stem or in the circumferential surface of the drill stem. In an alternative embodiment of a rock drill, the minor cutting edge or edges is/are provided on an elongate, plate-shaped, cutting body that projects from the end face of the drill stem and projects beyond the drill stem circumference. The elongate, plate-shaped, cutting body has a shape of an approximately ridge prism. In conventional rock drills, the arrangement of the minor cutting edges is so selected that they are located, at a contemplated rotational direction of a drill about its rotational axis, in front of an associated major cutting edge. As a result, the discharge of a drilling dust, which occurs during drilling, precedes respective minor cutting edges.
During drilling of bores in a reinforced concrete with such drills, it can occur that the drill, upon contacting the reinforcing iron, would be deflected, which can result in a bore shape that would deviate from a predetermined geometry of the bore. Further, the drill deflection can result in an unexpected passing of the torque peaks onto the user, and this causes, as a rule, interruption of the drilling process.
Accordingly, an object of the present invention, is to eliminate the drawbacks of the conventional rock drills by providing a rock drill capable of retaining its position during a sidewise encounter with a reinforcing iron.
SUMMARY OF THE INVENTION
This and other objects of the present invention, which would become apparent hereinafter, are achieved by providing a rock drill that includes a drill stem having an end face, major cutting edges extending substantially over a diameter of the drill stem and projecting beyond the end face, and at least one minor cutting edge. The minor cutting edge extends substantially in a radial direction and is provided on at least one elongate cutting body which projects beyond the end face of the drill stem. The minor cutting edge is located, at a contemplated rotational direction of the drill about its axis, in front of a corresponding major cutting edge adjacent to a main discharge groove for drilling dust. The elongate cutting body has a cutting surface tapering from the minor cutting edge toward the end face of the drill stem and has at least one inclination surface in its section adjacent to the circumference of the drill stem. The inclination surface is inclined toward the circumference of the drill stem and is inclined, with respect to a radial extension of the minor cutting edge in a direction opposite the drill rotational direction. The inclination surface prevents, during a rotary-percussion drilling of bores in a reinforced concrete, the deflection of the drill upon a sidewise or tangential encounter of the drill with a reinforcing iron. The inclination surface causes, upon an encounter with the reinforcing iron, a short-time lift of the drill and its displacement past the reinforcing iron. As a result, the rotation of the drill is not interrupted even upon an encounter with the reinforcing iron. Also, the provision of the inclination surface prevents a contact of the hard edges and corners of the cutting body with the reinforcing iron which, in a most unfavorable case, can result in breaking of the cutting body.
The functioning of a rock drill is advantageously improved when the inclination surface is inclined, in a direction of the circumference of the drill stem toward the drill rotational axis at an angle amounting from about 100° to about 150°. A particularly good functioning is achieved when the inclination surface is inclined with respect to the radial extent of the minor cutting edge at an angle from about 5° to about 80°.
The cutting surface of the minor cutting edge can be formed of two portions, with the portion located adjacent to the drill stem circumference forming the inclination surface. In order to dissipate or carry away to a most possible extent the forces generated upon an encounter of the drill with the reinforcing iron, advantageously, the inclination surface is formed so that it extends, starting from the circumference of the drill stem over from about 20% to about 100% of the radial extent of the elongate cutting body.
A further improvement in functioning of the drill upon encounter with a reinforcing iron is achieved when the end face of the drill stem has a shape of a substantially conical surface which has an inclination smaller than or equal to the inclination of the inclination surface of the minor cutting edge-carrying cutting body. In this way, upon encounter with the reinforcing iron, the end face slides therealong and passes, without any hindrance, into the inclination surface of the minor cutting edge-carrying cutting body.
For a symmetrical loading of the drill and for further improvement of the drilling capability of the drill, it is advantageous when there are provided two plate-shaped cutting bodies carrying two minor cutting edges, respectively. In this case the cutting bodies are arranged on opposite sides of major cutting edges-carrying major cutting tip. Preferably, the cutting bodies are arranged diametrically opposite each other.
The novel features of the present invention, which are considered as characteristic for the invention, are set forth in the appended claims. The invention itself, however, both as to its construction and its mode of operation, together with additional advantages and objects thereof, will be best understood from the following detailed description of preferred embodiment, when read with reference to the accompanying drawings.
REFERENCES:
patent: 5836410 (1998-11-01), Kleine
patent: 4306981 (1994-09-01), None
patent: 0607958 (1994-07-01), None
patent: 0657617 (1995-06-01), None
Search Report.
Batliner Rainer
Hauptmann Udo
Moseley Steven
Schweizer Edwin
Hilti Aktiengesellschaft
Sidley Austin Brown & Wood LLP
Tsay Frank S.
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