Rigid building component and method of manufacture

Plastic and nonmetallic article shaping or treating: processes – Removal of liquid component or carrier through porous mold... – By direct application of vacuum or pneumatic pressure

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Details

144309N, 144316, 144317, 162201, 162225, 264113, 264162, B29J 504

Patent

active

041488571

ABSTRACT:
A rigid building component such as a door, table top or the like, is formed of coarse wooden particles mixed with adhesive, and a solid wooden edge frame, positioned between a pair of damp, substantially parallel, cellulosic fiber webs. A heated press is employed to compact the combination, particularly between the edge frame and the cellulosic fiber webs where the coarse wooden particles are greatly compressed to provide a durable edge. Under the heat and pressure applied in the press the particles are consolidated into a solid structure, while the damp cellulosic fiber webs are converted to tough exterior skins bonded to the coarse wooden particles. The sides of the rigid building component are suitably deeply embossed to provide a decorative paneled appearance.

REFERENCES:
patent: 1911374 (1933-05-01), Loetscher
patent: 2703443 (1955-03-01), Lee
patent: 3573145 (1971-03-01), Witkosky
patent: 3661688 (1972-05-01), Wheeler
patent: 3748222 (1973-07-01), Wheeler
patent: 3829337 (1974-08-01), Cheng
patent: 4072548 (1978-02-01), Gerson

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