Resin product having a skin layer and method for manufacturing t

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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428 71, 4283186, 4283188, 4283193, 4283197, 428420, 4284248, 264 455, 264 468, 264266, 2643281, 156242, 156245, B32B 900

Patent

active

057561893

ABSTRACT:
A console lid comprises a base having a predetermined rigidity and a skin layer member having an inner layer and an outer layer, which covers the base. A cushioning layer made of foamed polyurethane having a thickness that decreases toward the ends thereof is provided between the top of the base and the skin layer member. The skin layer member which has been trimmed is positioned in a mold and the cushioning layer is positioned so that it is in contact with the skin layer member. A plasticized resin is charged into a mold cavity from a gate to form a base. Excellent soft touch and feel is provided by the resulting composite structure since the cushioning layer, made of a soft material, is provided between the base and the skin layer member in a position where such a soft touch or cushioning is most desirable.

REFERENCES:
patent: 5354397 (1994-10-01), Miyake et al.
patent: 5429786 (1995-07-01), Jogan et al.
patent: 5474841 (1995-12-01), Matsuki et al.
patent: 5564249 (1996-10-01), Borys et al.

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