Reservoir feed method of making ceramic composite structures and

Compositions: ceramic – Ceramic compositions – Carbide or oxycarbide containing

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501 88, 501 92, 501 94, 501 96, 501 98, 501119, 501120, 501127, 501128, 501134, 501153, 501154, 264 65, 264500, C04B 3510

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active

049180347

ABSTRACT:
A method for producing a self-supporting ceramic composite structure comprising a ceramic matrix embedding a filler, includes oxidizing a parent metal to form a polycrystalline material comprising the oxidation reaction product of the parent metal and, optionally, one or more metallic constituents. The method includes heating the parent metal to provide a source of molten parent metal and a reservoir of molten metal which is in communication with the parent metal having a chemical composition which is different from the parent metal and contacting the molten parent metal with a permeable bedding of filler. The molten parent metal reacts with the oxidant to form the oxidation reaction product and is replenished by the reservoir as the reacting continues for a time sufficient to grow the oxidation reaction product to a desired extent and thereby embed at least a portion of the bedding of filler within the oxidation reaction product to form the ceramic composite structure. The bedding of filler may have any suitable shape, including that of a hollow body, the interior of which is contacted by the molten parent metal to grow the oxidation reaction product through the shaped, hollow body of filler.

REFERENCES:
patent: 3709096 (1974-01-01), Church et al.
patent: 4824008 (1989-04-01), Luszoz et al.
patent: 4833110 (1989-05-01), Newkirk et al.

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