Repair of surface defects in superalloy articles

Metal fusion bonding – Process – Repairing – restoring – or renewing product for reuse

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B23P 604, B23P 104

Patent

active

047052031

ABSTRACT:
Methods of repairing defects in superalloy articles are described. Defective areas are cleaned and prepared to expose clean substrate surfaces. A layer of superalloy powder material containing a melt depressant (boron) is applied. A layer of superalloy material essentially free from boron is then applied. The dual coated article is heated to a temperature at which the boron containing layer melts, but the boron-free layer does not. The boron diffuses into the substrate raising the melting point of the molten material until solidification results. The unmelted surface layer is subsequently removed leaving behind a repaired article free from surface defects.

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