Removal of H2S and/or mercaptans form supercritical and/or...

Chemistry of inorganic compounds – Carbon or compound thereof – Oxygen containing

Reexamination Certificate

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C423S242200, C423S242400, C252S182110, C252S182120, C252S184000

Reexamination Certificate

active

06663841

ABSTRACT:

FIELD OF THE INVENTION
The invention relates to removing or scavenging hydrogen sulfide (H
2
S) and/or mercaptans from carbon dioxide (CO
2
), and most particularly relates, in one non-limiting embodiment, to removing or scavenging H
2
S from liquid and/or super-critical CO
2
.
BACKGROUND OF THE INVENTION
Carbon dioxide is widely used in secondary and tertiary recovery of oil and natural gas in oil field applications. Prior to injection, CO
2
is processed and purified in processing plants and compressed to about 1800 to 2000 psig (about 12,000 to 14,000 kPa) for distribution and injection. To comply with some governmental regulations, the H
2
S concentration of CO
2
to field injection points is required to be less than 100 ppm.
Some of the plants processing and purifying CO
2
are operating at their maximum capacity for handling CO
2
and effectively removing H
2
S to maintain H
2
S concentrations at less than 100 ppm. The primary limitation of some plants is their capacity to remove H
2
S to an outlet concentration of less than 100 ppm. Operators of such facilities may experience a peak in gas production resulting in an increased requirement in capacity to handle the volume of CO
2
produced. The cost for making mechanical changes to these existing plants may require several million dollars and take a year or more. A chemical treatment would be a desirable alternative to making such a capital investment. Under these conditions, such plants cannot handle the increased production. Hence, the additional volume of CO
2
cannot be processed and H
2
S cannot be removed from the CO
2
thus preventing the use of the additional CO
2
for further recovery of hydrocarbons.
It is known to use triazines to selectively remove H
2
S from natural gas in the presence of CO
2
. Tauseef Salma in “Effect of Carbon Dioxide on Hydrogen Sulfide Scavenging,” SPE 59765, 2000 SPE Permian Basin oil and Gas Recovery Conference, Midland, Tex. 21-23 March 2000, studied the effect of CO
2
on the H
2
S scavenging capacity of triazine-based scavengers for removing H
2
S from natural gas. She concluded that CO
2
has very little effect on the H
2
S scavenging performance of a triazine based H
2
S scavenger.
U.S. Pat. No. 4,978,512 describes methods for selectively reducing the levels of hydrogen sulfide and organic sulfides from gaseous and/or liquid hydrocarbon streams, particularly natural gas streams, comprising contacting the streams with a composition comprising the reaction product of (i) a lower alkanolamine with (ii) a lower aldehyde. The reaction product of formaldehyde with monoethanolamine is 1,3,5-tri-(2-hydroxyethyl)-hexahydro-S-triazine.
Thus, it would be desirable if a method for removing or scavenging H
2
S from carbon dioxide in liquid and/or supercritical form could be discovered which involved simply adding a chemical scavenger to the carbon dioxide.
SUMMARY OF THE INVENTION
An object of the invention is to provide a method for scavenging or removing H
2
S from liquid and/or supercritical CO
2
.
An additional object of the invention includes providing a method for scavenging or removing H
2
S from liquid and/or supercritical CO
2
that may be accomplished by adding an effective amount of a chemical scavenging agent to the carbon dioxide.
Another object of the invention is to provide a scavenging agent for removing H
2
S from liquid and/or supercritical carbon dioxide where the scavenging agent is easily made.
In carrying out these and other objects of the invention, there is provided, in one form, a method for scavenging a sulfur compound such as H
2
S and/or a mercaptan from carbon dioxide which can either be liquid CO
2
, supercritical CO
2
, and mixtures thereof. The method involves adding to the CO
2
an effective amount of a triazine to scavenge at least a portion of the H
2
S.
DETAILED DESCRIPTION OF THE INVENTION
It has been discovered that triazines and particularly hexahydrotriazines can effectively scavenge H
2
S from liquid and/or supercritical CO
2
itself. The invention was discovered while resolving the problem of handing the additional volume of CO
2
in a plant by removing the H
2
S corresponding to the increased production. While triazines are widely used in the natural gas industry for removal of H
2
S, and also used in removing H
2
S in tail gas processing where the tail gas comprises gaseous CO
2
, the application of non-regenerable chemical liquid scavengers such as triazines has not been known or documented for the removal of H
2
S from super-critical and liquid carbon dioxide prior to this invention. This is a very specialized application due to the fact that under supercritical conditions, CO
2
exists as a single fluid phase.
The work done on the inventive method investigated the actual removal of H
2
S from supercritical CO
2
at high partial pressures of CO
2
.
While many triazines are expected to be useful in the method of this invention, suitable hexahydrotriazines may have the formula:
where R
1
, R
2
and R
3
are independently selected from the group consisting of straight or branched alkyl groups, substituted or unsubstituted with hydroxyl groups, where the alkyl groups average from about 1 to about 20 carbon atoms, preferably from about 1 to about 5 carbon atoms. Triazines, such as the preferred hexahydrotriazines of the invention, are readily made by reacting formaldehyde with a primary amine or an alkanolamine where the amine is primary. Suitable reactants with formaldehyde include amines of the formula H
2
NR
X
where R
X
can be defined as R
1
, R
2
, and R
3
above. In one non-limiting embodiment, the preferred hexahydrotriazines include, but are not necessarily limited to, 1,3,5-tri-(2-hydroxyethyl)-hexahydro-S-triazine; 1,3,5-trimethylhexahydro-1,3,5-triazine; or mixtures thereof.
It is not always possible to predict with precision what the effective proportions of triazine are in removing or scavenging at least a portion of the H
2
S from supercritical or liquid CO
2
since such dosage is typically dependent upon a number of complex, interrelated factors including, but not necessarily limited to, the partial pressure of the CO
2
, the temperature of the CO
2
, the particular nature of the triazine or blend of triazines if a blend is used, and the like. Nevertheless, in an effort to illustrate what an effective amount range may be, an effective amount of triazine ranges from about 1 to about 100 parts per part sulfur compound in the carbon dioxide on a weight basis. Preferably, the effective amount of triazine ranges from about 3 to about 20 parts per part sulfur compound, most preferably from about 3 to about 15 parts per part sulfur compound. These triazine scavengers have been shown to remove 1-2 pounds of H
2
S per gallon of triazine (120-240 kg/m
3
) from supercritical/liquid CO
2
, in one non-limiting embodiment of the invention.
In another non-limiting embodiment of the invention, the amount of H
2
S in the liquid or supercritical CO
2
is reduced to less than 100 ppm, preferably less than about 80 ppm.
In application, the invention is a process for removing H
2
S from supercritical CO
2
in a flow line using a triazine-based H
2
S scavenger. A method such as the following may be used, in one non-limiting embodiment.
A suitable injection point is selected for the scavenger injection preferably as far upstream of the monitoring point as possible.
The scavenger is then pumped into the target flow line via a high-pressure, positive displacement pump, using an injection quill and a pulsation dampener.
In turbulent flow regime, the scavenger will be homogeneously distributed into the main body of the fluid, and such regime provides efficient mixing.
In the presence of efficient mixing and optimized injection set-up, triazine-based scavenger will react irreversibly with H
2
S and form liquid reaction products.
The H
2
S concentration in the CO
2
upstream from the injection point could be measured to establish the injection rate. The continuous scavenger injection rate could be continuously adjusted using a conventional feedback loop control sy

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