Release liners for production of molded products

Stock material or miscellaneous articles – Structurally defined web or sheet – Including components having same physical characteristic in...

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428534, 428535, 442373, B32B 702, B32B 2106, B32B 2304

Patent

active

057099316

ABSTRACT:
A mold release liner for a heated pressure mold for making products such as printed circuit boards is preferably made without polymer films or chemical release agents utilizing two or more wet-laid fiber layers of cellulose or cellulose derivative fibers (such as wood, cotton, cellulose acetate, or rayon fibers, or mixtures of these). The first layer has a sufficiently low density so that it acts as a cushion and absorbs deformation when used as a release liner in the mold (typically it has a thickness of between 8-250 mils, most desirably 40-90 mils, and a basis weight of about 25-350 pounds per ream, most desirably 130-160 pounds per ream). A second layer is of much higher density than the first layer and readily releases from the molds, for example comprising condenser tissue or a similar product, having a thickness of between 0.5-10 mils and a basis weight of 4-50 pounds per ream of 500 sheets. The first and second layers are in face-to-face engagement with each other, and may be adhesively laminated together with sheet, spray, liquid, or powder adhesive. A third layer, substantially like the second layer but on the opposite side of the first face, may also be provided.

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