Refrigeration – Automatic control – Of external fluid or means
Reexamination Certificate
2000-08-18
2001-12-11
Walberg, Teresa (Department: 3742)
Refrigeration
Automatic control
Of external fluid or means
C062S441000
Reexamination Certificate
active
06327867
ABSTRACT:
TECHNICAL FIELD
The present invention relates to a refrigerator having a cooler mounted in each of a refrigerator compartment and a freezer compartment and, more particularly, to a refrigerator capable of improving the cooling performance and reliability of a cooling system for the independent cooling of a freezer compartment and a refrigerator compartment.
BACKGROUND ART
Japanese Laid-Open Patent Publication (unexamined) No. 8-240373 discloses a conventional refrigerator as shown in 
FIG. 1
, which includes a refrigerator body 
1
 having a refrigerator compartment 
2
 and a freezer compartment 
3
 both defined therein for storing foods. The refrigerator compartment 
2
 and the freezer compartment 
3
 are partitioned by a generally horizontally extending medial wall member 
30
 and are opened and closed by doors 
4
 and 
5
, respectively, hingedly mounted on a front surface of the refrigerator body 
1
.
A freezer cooling unit 
8
 is disposed on the rear side of the freezer compartment 
3
 for cooling air drawn from the freezer compartment 
3
 using the latent heat of evaporation of refrigerant. An air fan 
7
 connected to a rotary shaft of a fan motor 
31
 is disposed above the freezer cooling unit 
8
 for circulating into the freezer compartment 
3
 cold air heat-exchanged by the freezer cooling unit 
8
.
A plurality of shelves 
32
, on which foods are placed, are accommodated within the refrigerator compartment 
2
 to partition it into a plurality of small compartments. A low-temperature storage chamber 
33
, in which specific foods are stored at a specific temperature range, is defined at an upper portion of the refrigerator compartment 
2
, while a vegetable storage chamber or crisper 
6
 is defined at a lower portion of the refrigerator compartment 
2
. A compressor 
11
 is disposed in a machine chamber positioned below the vegetable storage chamber 
6
.
A cold air discharging means 
34
 is provided on the rear side of the refrigerator compartment 
2
, while a duct member 
36
 having cold air outlets 
35
 defined therein is provided on the rear side of the low-temperature storage chamber 
33
. A refrigerator cooling unit 
10
 is disposed on the rear side of the duct member 
36
 for heat-exchanging air drawn through an air passage 
37
, while an air fan 
9
 connected to a rotary shaft of a fan motor 
39
 is disposed above the refrigerator cooling unit 
10
 so that the air drawn through the air passage 
37
 may be heat-exchanged by the refrigerator cooling unit 
10
 and introduced into the refrigerator compartment 
2
 and the low-temperature storage chamber 
33
 through cold air outlets 
38
 and through the cold air outlets 
35
, respectively.
The cold air discharging means 
34
 communicates at an upper portion thereof with a lower portion of the duct member 
36
 and extends downwardly to a rear portion of the vegetable storage chamber 
6
.
In the above-described conventional construction, however, the temperature within the low-temperature storage chamber 
33
 depends on the distribution ratio of air discharged from the cold air outlets 
35
 and 
38
. Accordingly, when the heat load in the refrigerator compartment 
2
 is low, for example, when the temperature of the open air is low, the working efficiency of the air fan 
9
 becomes low, making it impossible to cool the low-temperature storage chamber 
33
 down to a set temperature. Furthermore, if the low-temperature storage chamber 
33
 is cooled down to the set temperature, the temperature within the refrigerator compartment 
2
 becomes lower than a set temperature, thus causing a problem of having to heat the refrigerator compartment 
2
 by the use of, for example, a heater.
In addition, even after the air fan 
9
 has stopped upon completion of the cooling of the refrigerator compartment 
2
, the cooling of the freezer compartment 
3
 continues and, hence, air in the proximity of the refrigerator cooling unit 
10
 is cooled by a refrigerant flowing through the refrigerator cooling unit 
10
. Because the cooled air flows downwardly from the refrigerator cooling unit 
10
 by convection, the cold air flows from the cold air outlets 
38
 into a lower portion of the refrigerator compartment 
2
, thus causing a problem of lowering the temperature of the lower portion of the refrigerator compartment 
2
 below a set temperature.
Japanese Utility Model Publication (examined) No. 58-35979 discloses another conventional refrigerator employing a refrigerating cycle as shown in FIG. 
2
.
In 
FIG. 2
, 
41
 is a compressor, 
42
 a condenser, 
43
 a first capillary serving as a means to reduce pressure, 
44
 a first evaporator for cooling a refrigerator compartment, 
45
 a second evaporator for cooling a freezer compartment, and 
46
 a channel control valve. 
47
 is a second (bypass) capillary connecting a flow-dividing portion 
48
 positioned between the first capillary 
43
 and the channel control valve 
46
 with a flow-merging portion 
49
 positioned between the first evaporator 
44
 and the second evaporator 
45
. 
50
 is a third capillary provided between the channel control valve 
46
 and the first evaporator 
44
.
Thus, the refrigerating cycle is repeatedly started and stopped in order to cool a freezer compartment and a refrigerator compartment (not shown) and to maintain them at comparatively low temperatures.
During the operation of the refrigerating cycle, a refrigerant compressed by the compressor 
41
 is condensed and liquefied in the condenser 
42
. When the channel control valve 
46
 is opened, the condensed refrigerant, whose pressure is lowered by the first capillary 
43
, reaches the flow-dividing portion 
48
 in a medium-pressure state. The refrigerant is then divided at the flow-dividing portion 
48
 to flow through the second capillary 
47
 and the third capillary 
50
.
Part of the refrigerant is reduced in pressure by the third capillary 
50
, vaporized or gasified by the first evaporator 
44
 and the second evaporator 
45
, and reabsorbed by the compressor 
41
. The other part is reduced in pressure by the second capillary 
47
, merged at the flow-merging portion 
49
, and vaporized or gasified by the second evaporator 
45
.
The third capillary 
50
 has a much lower resistance than does the second capillary 
47
 and, hence, most of the refrigerant passes through the third capillary 
50
 when the channel control valve 
46
 is open.
In addition, when the channel control valve 
46
 is in a closed state, the condensed refrigerant is reduced in pressure by the first capillary 
43
 and the second capillary 
47
, vaporized or gasified by the second evaporator 
45
, and absorbed by the compressor 
41
.
The interior of the refrigerator is cooled by heat exchange with the evaporators whose temperature is lower in comparison with the temperature inside the refrigerator.
In such a refrigerator, however, the refrigerant whose pressure has been lowered by the first capillary 
43
 during the opening of the channel control valve 
46
 is temporarily expanded when divided at the flow-dividing portion 
48
, and is then readmitted into the comparatively narrow capillaries.
The refrigerant at the flow-dividing portion 
48
 is a two-phase refrigerant composed of a gas and a liquid. Because the refrigerator experiences wide-ranging load variations due to changes in the temperature of outside air, the opening and closing of the door, the introduction and removal of food products, and the like, the flow rate in the capillaries also varies, changing the dryness of the refrigerant at the flow-dividing portion 
48
.
Because the flow rate in a capillary decreases when the gas phase of the refrigerant enters an inlet portion thereof, the flow rate of the third capillary 
50
, which normally allows essentially all of the refrigerant to pass through, sometimes decreases and the flow rate through the second capillary 
47
 increases when a difference in resistance arises between the second capillary 
47
 and the third capillary 
50
; for example, when one of them is filled with a liquid and the other is in a state in which a gas enters the inlet
Fujihashi Makoto
Hamano Hiroki
Hyodo Akira
Iwai Haruhiko
Kimura Yoshito
Dahbour Fadi H.
Matsushita Refrigeration Company
Walberg Teresa
Wenderoth , Lind & Ponack, L.L.P.
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