Reflow selective shorting

Electricity: conductors and insulators – Conduits – cables or conductors – Preformed panel circuit arrangement

Reexamination Certificate

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Details

C361S777000, C361S779000

Reexamination Certificate

active

06320139

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates generally to the field of circuit boards. More particularly, the invention relates to apparatus for selectively coupling circuit board traces.
BACKGROUND OF THE INVENTION
Circuit boards are commonly used in a variety of electronic and electrical systems to perform diverse applications. For example, computers, televisions, manufacturing facilities, industrial equipment, and household appliances all rely upon circuit boards to house electronic components and to communicate electric signals and power. Circuit boards generally include printed wire conductors or circuit board traces for communicating electric power or electric signals to and from devices and connectors on the circuit board. The circuit board traces can be arranged in diverse patterns and can be disposed on any number of layers of the circuit board.
To take advantage of economies of scale, the same circuit board is often produced for a number of different products, models, or applications. The circuit board can be configured for any of a number of uses, modes, or applications after the circuit board is manufactured. The circuit boards are typically configured by connecting or disconnecting circuit board traces via a switch or jumper wire. In this way, a circuit board, which is designed according to an unvarying pattern and produced in large quantities, can be utilized in a multitude of different applications, modes, or uses.
Configuring circuit boards with switches or jumper wires can be disadvantageous. Connecting circuit traces with jumper wires and setting switches increases the assembly cost associated with circuit boards. Additionally, jumpers (e.g., zero-ohm jumpers) and switches can be expensive, especially when inventory costs are considered. Further still, jumper wires and switches require that additional space (e.g., real estate) on the circuit board be utilized for pads or bonding areas associated with those products.
Thus, there is a need for apparatus for selectively connecting circuit board traces. Further still, there is a need for a system for forming an intentional short or bridge between two areas of exposed metal conductors (e.g., traces) on a circuit board. Further still, there is a need for a reflow solder technique that allows circuit board traces to be selectively coupled together without the use of a switch or a jumper wire.
SUMMARY OF THE INVENTION
The present invention relates to a bridge structure on a circuit board. The bridge structure includes a first conductive trace element, a second conductive trace element spaced, near the first conductive trace element, and a gap. The gap lies between the first trace element and the second trace element. A solder paste is placed upon the first element and the second element. The paste is capable of flowing when the circuit board is heated such that the paste on the first element comes into contact with the paste on the second element. The paste solidifies when the circuit board is cooled such that the solidified paste serves to connect the first element and the second element to form an electrical connection between the elements.
The present invention further relates to a circuit board including a first element and a second element separated by a gap. The first element is coupled to the second element by a method. The method includes placing a solder paste on the first element, the gap and on the second element, heating the circuit board such that the paste flows over the gap and connects the first element and the second element, and cooling the circuit board such that the paste solidifies.
The present invention even further relates to a bridge structure on a circuit board. The bridge structure includes a first element, a second element, a gap between the first element and the second element, and a means for connecting the first element and the second element via a reflow solder technique such that electricity is capable of flowing across the bridge structure.


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