Reflection type projector

Optics: image projectors – Lens support – Lens position adjustable

Reexamination Certificate

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Details

C353S081000, C353S098000, C348S771000

Reexamination Certificate

active

06264333

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a reflection type projector employing a reflection type light modulating device. The present invention also relates to a reflection type projector that is capable of adjusting a position of a projected image on a screen.
In general, an optical system of a projector includes a light source, a light modulating device and a projection lens.
As the light modulating device, a transmission type device and a reflection type device have been known.
The transmission type projector employs a transmission type modulating device such as a transmission type LCD panel. The microelement of the transmission type LCD panel is a cell that corresponds to a pixel of the projected image.
However, the transmission type projector has a problem in that the light efficiency, which is defined as a ratio of the maximum output light quantity from the modulating device to an incident light quantity onto the modulating device, is deteriorated as the resolution becomes higher in a constant device size. The transmission type modulating device must include opaque portions for arranging driving circuits. In particular, an active matrix type LCD such as a TFT (Thin Film Transistor) has a switching element such as a transistor for each cell. When the resolution becomes higher in a constant device size, the cell size becomes smaller, while the driving circuit can not be reduced as the same ratio as that of the cell. And accordingly, the ratio of the opaque area increases, which deteriorates the light efficiency.
One solution to increase the resolution without deteriorating the light efficiency is to employ the reflection type light modulating device such as a reflection type LCD panel or a DMD™ (Digital Micromirror Devices™). Since the driving circuits can be arranged on the backside of the reflection surface in the reflection type light modulating device, it is free from deterioration of the light efficiency due to increase of the resolution.
The DMD™ has a large number of micromirrors that are two-dimensionally arranged. The angular position of each micromirror is independently switched between an ON position and an OFF position. The micromirror is a microelement that corresponds to a pixel of the projected image. In the reflection type projector employing the DMD™, the light reflected by the micromirrors at the ON position should be separated from the light reflected by the micromirrors at the OFF positions. That is, only the light reflected by the micromirrors at the ON positions should be directed to the projection lens.
Japanese Patent Provisional Publication No. HEI 10-82959 discloses a reflection type projector that employs the DMD™. The disclosed projector is, as schematically shown in
FIG. 6
, provided with a pair of prisms
1
and
2
. Illumination light L
1
passes through the first prism
1
and is incident on a first surface
2
a
of the second prism
2
. The illumination light L
1
exits from a second surface
2
b,
and then is reflected by the DMD™
3
. Projective light L
2
(solid line), which is reflected by the micromirrors at the ON position, is totally reflected by the first surface
2
a
of the second prism
2
and exits from a third surface
2
c
to form an image on a screen through a projection lens
4
. Non-projective light L
3
(dotted line), which is reflected by the micromirrors at the OFF position, exits from a fourth surface
2
d
of the second prism
2
and is not incident on the projection lens
4
.
Since the second prism
2
is designed such that the projective light L
2
is reflected by the first surface
2
a
and the non-projective light L
3
passes the fourth surface
2
d,
these lights L
2
and L
3
must be spatially separated. Namely, the projective light L
2
must not reach the fourth surface
2
d
and the non-projective light L
3
must not reach the first surface
2
a.
This design requires the long distance from the DMD™
3
to the surfaces
2
a
and
2
d,
which increases the size of the second prism
2
, disturbing a compact design of the projector. Further, the larger distance from the DMD™
3
to the projection lens
4
requires long back focus with short focal length for the projection lens
4
. This restricts freedom of the lens design.
From an another viewpoint, there is a requirement to adjust a position of the projected image on the screen.
Japanese Patent Provisional Publication No. HEI 5-27324 discloses an LCD projector that is capable of adjusting a position of a projected image on a screen. The disclosed LCD projector includes a transmission type LCD panel through which parallel illumination light from a light source is transmitted, a condenser lens and a projection lens. The illumination light is modulated by the LCD panel and projected onto the screen through the condenser lens and the projection lens.
The condenser lens and the projection lens are mounted on an adjusting mechanism so that the lenses are moved, as one unit, in a direction perpendicular to the optical axis. By moving the lenses by the adjusting mechanism, the position of the projection area is shifted on the screen without changing a position of the main body of the projector, and without distortion of the projected image.
The disclosed projector is, however, the transmission type projector and has a disadvantage of the lower light efficiency described above.
In order to separate light paths, in the reflection type light modulating device, an inclined arrangement of the optical elements is required. That is, light paths of an illumination light that is incident on the reflection type light modulating device and a reflected light from the device should be made different from each other. If the adjusting mechanism as disclosed in the publication is employed in the reflection type projector, and the positions of the projection lens and the condenser lens are changed, the reflected light from the reflection type light modulating device is not efficiently incident on the projection lens and accordingly the luminance may be lowered in the projected image and/or part of the projected image may be lost. Accordingly, the adjusting mechanism disclosed in the publication is not applicable to the projector employing the reflection type light modulating device.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide an improved reflection type projector that employs a micro mirror device and a prism, which is capable of decreasing the size of the prism to achieve a compact design of the projector.
Further, an another object of the present invention is to provide an improved reflection type projector that employs a reflection type light modulating device, which is capable of shifting a position of a projected image on a screen without lowering the luminance of the projected image.
For the first object, according to an aspect of the present invention, there is provided the reflection type projector, which includes a light source, a micro mirror device such as a DMD™, a separation prism and a projection lens. The separation prism is disposed between the light source and the micro mirror device. The separation prism is provided with a first surface on which the illumination light is incident, a second surface whose one part faces to the micro mirror device and the other part is directed to the projection lens, and a third surface. The illumination light passes through the first and second surface to be incident on the micro mirror device. The reflected light from the micro mirror device is incident on the second surface. The separation prism is disposed so that the reflected light from the micromirrors at the ON position is totally reflected by the first and third surfaces and the reflected light from the micromirrors at the OFF position is not totally reflected by the third surfaces.
With this construction, the illumination light is incident on the first surface and reflected by the micro mirror device through the second surface. Projective light, which is reflected by the micromirrors at the ON position, is totally

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